仪器仪表学报2024,Vol.45Issue(6) :274-287.DOI:10.19650/j.cnki.cjsi.J2412557

集横波与SH波一体的Halbach阵列换能器研究

Research on Halbach array transducer integrating shear wave and SH wave

陈路安 吕福在 张鹏飞 韩烨 唐志峰
仪器仪表学报2024,Vol.45Issue(6) :274-287.DOI:10.19650/j.cnki.cjsi.J2412557

集横波与SH波一体的Halbach阵列换能器研究

Research on Halbach array transducer integrating shear wave and SH wave

陈路安 1吕福在 2张鹏飞 2韩烨 3唐志峰1
扫码查看

作者信息

  • 1. 浙江大学生物医学工程与仪器科学学院 杭州 310027
  • 2. 浙江大学机械工程学院 杭州 310027
  • 3. 管网集团(徐州)管道检验检测有限公司 徐州 221008
  • 折叠

摘要

为解决金属板超声体波测厚效率低下、导波扫查定量能力不足的问题,提出了一种集横波与水平剪切(SH)波为一体的Halbach阵列电磁超声换能器,在不增加体积的条件下,可同时实现横波和SH0阶导波的激励,兼具高精度定点测厚和区域缺陷扫查功能.通过仿真对磁体阵列和线圈排布结构进行了建模与优化,基于优化结果加工、装配了换能器原型.针对SH波扫查和横波测厚功能分别搭建了实验平台,实验结果表明该换能器能够有效识别粘附铁块尺寸大于35 mm×10 mm×20 mm的缺陷回波,横波测厚的平均误差小于1.2%.该研究结合了超声体波定点测厚穿透强、准确度高以及SH波长距扫查、非频散的优势,提升了换能器的检测效率和功能性,具有良好的工业应用潜力.

Abstract

To address the inefficiencies of ultrasonic bulk wave thickness measurement and insufficient quantitative capability of guided wave detection,a Halbach array electromagnetic ultrasonic transducer integrating shear wave and shear horizontal(SH)guided wave is proposed for metal plate detection.It has the ability to excite both shear-wave and SH0 guided wave without increasing the dimension of the transducer,which combines the functions of high-precision fixed-point thickness measurement and regional defect detection.The transducer prototype was modeled and optimized for magnet array and coil arrangement through finite element simulation,followed by manufacturing and assembly based on the optimized results.Experimental platforms were established for SH wave detection and shear wave thickness measurement function respectively.The experimental results show that the transducer can effectively identify the echoes caused by the iron block adhering to the sample when the size of the block is larger than 35 mmx10 mmx20 mm,and the average thickness measurement error is less than 1.2%.This study combines the deep penetration and high accuracy of ultrasonic bulk wave point thickness measurement with the long-range,non-dispersive scanning capability of SH waves,thereby enhancing the transducer's detection efficiency and functionality.The transducer shows significant potential for industrial applications.

关键词

复合式换能器/线圈优化/Halbach阵列/超声测厚/缺陷检测

Key words

composite EMAT/coil optimization/Halbach array/ultrasonic thickness measurement/defect detection

引用本文复制引用

基金项目

国家重点研发计划(2023YFF0716603)

出版年

2024
仪器仪表学报
中国仪器仪表学会

仪器仪表学报

CSTPCD北大核心
影响因子:2.372
ISSN:0254-3087
段落导航相关论文