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磁电耦合式小盲区磁致伸缩位移传感器设计与输出特性

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针对液压缸、精密机械等安装空间有限、精度要求高的位移测量场景,本文提出了一种磁电耦合传感构型的高精度小盲区磁致伸缩位移传感器.该传感器的信号检测元件采用Co70 Fe30/PZT-5/Co70 Fe30磁电复合材料作为核心敏感材料,该复合材料具有纵向磁化-横向极化的工作模式.基于玻尔兹曼统计量、磁电效应和逆磁致伸缩效应建立了磁电耦合式磁致伸缩位移传感器的输出电压模型,并选用直径为0.5 mm的Fe46.5Ni48.5Cr2Ti2.5Al0.5(后简称Fe-Ni)波导丝搭建了脉冲电流、轴向偏置磁场可调的实验平台,验证了模型的准确性.确定了传感器的最佳激励脉冲电流为23 A和最佳偏置磁场为30 kA/m,此时的输出电压为412 mV.以Fe-Ni为波导丝材料,基于Co70Fe30/PZT-5/Co70Fe30磁电复合材料,设计了磁电耦合式磁致伸缩位移传感器样机,并搭建了位移传感器测量校准平台,测试得到样机具有±0.02 mm的测量精度以及15 mm的盲区距离,与同参数的传统线圈传感式磁致伸缩位移传感器相比精度提高了33%,盲区距离减小了85%.
Design and output characteristics of magnetostrictive displacement sensor with magnetoelectric coupling and small blind area
A high-precision and small-blind magnetostrictive displacement sensor with a magnetoelectric coupling sensor configuration was proposed for the displacement measurement scenarios where the installation space is limited,such as in electro-hydraulic power system,hydraulic cylinder and precision machinery,and where measurement accuracy is required. The signal detection element of the sensor adopts Co70Fe30/PZT-5/Co70Fe30 magnetoelectric composite as the core sensitive material,which operates in a longitudinal magnetization-transverse polarization operating mode. An adjustable experimental platform was set up for pulse current and axial bias magnetic field,using a 0.5 mm diameter Fe46.5Ni48.5Cr2Ti2.5Al0.5 waveguide to verify the accuracy of the model. The optimal excitation pulse current range of the sensor is 15~30 A and the optimal bias magnetic field range is 15~25 kA/m. Using Fe-Ni as waveguide wire material and Co70Fe30/PZT-5/Co70Fe30 magnetoelectric composite material,a prototype magnetoelectric coupling magnetostrictive displacement sensor was designed,and the measurement and calibration platform of the displacement sensor was built. The measurement accuracy of the prototype was±0.02 mm,and the distance of a small blind area was 15 mm. Compared with the traditional coil-sensing magnetostrictive displacement sensor with the same parameters,the precision is increased by 33%,and the blind zone distance is reduced by 85%.

magnetostrictionmagnetoelectric composite materialsdisplacement sensoroutput voltage modelsmall blind area

高亮、李明明、王千、党文娅、翁玲

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省部共建电工装备可靠性与智能化国家重点实验室(河北工业大学) 天津 300130

河北省电磁场与电器可靠性重点实验室(河北工业大学) 天津 300130

磁致伸缩 磁电复合材料 位移传感器 输出电压模型 小盲区

2024

仪器仪表学报
中国仪器仪表学会

仪器仪表学报

CSTPCD北大核心
影响因子:2.372
ISSN:0254-3087
年,卷(期):2024.45(10)