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高速电主轴瞬态热特性实验研究

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热变形是影响高速机床加工精度的重要因素.为了研究高速电主轴热特性,搭建了包含多组温度传感器、多通道无知记录仪、激光位移传感器、涡电流传感器、高频数据采集卡、工控机的高速机床温度场和热变形实时检测平台.测试结果表明,电主轴定子的温度随转速增加而升高,转速超过3000 转/分后温升更显著.电主轴系统产生的大部分热量被冷却水吸收,底座、水套、轴承外圈温升不大.主轴因热变形引起的位置偏差随转速增大而增大,主轴端面跳动却随转速增大而减小.该研究为高速机床热误差控制和补偿建模提供依据.
Experimental Study in Transient Thermal Characteristics of High Speed Motorized Spindle
Thermal deformation is a crucial factor affecting the machining accuracy of high-speed machine tools.To investigate the thermal characteristics of high-speed electric spindles,a real-time detection platform for temperature field and thermal deformation of high-speed machine tools has been established,which includes multiple temperature sensors,multi-channel data recorders,laser displacement sensors,eddy current sensors,high-frequency data acquisition cards,and industrial control computers.The test results indicate that the temperature of the electric spindle stator increases with the increase of rotational speed,and the temperature rise becomes more significant when the speed exceeds 3000 r/min.Most of the heat generated by the electric spindle system is absorbed by the cooling water,resulting in minor temperature rises in the base,water jacket,and outer ring of the bearing.The positional deviation caused by thermal deformation of the spindle increases with the increase of rotational speed,while the runout of the spindle end face decreases with the increase of rotational speed.This study provides a basis for thermal error control and compensation modeling in high-speed machine tools.

high-speed electric spindlethermal errortemperature risedetection

刘容、李绍友

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湖南化工职业技术学院,湖南株洲 412000

高速电主轴 热误差 温升 检测

湖南省教育厅科研项目(2021)

21C1105

2024

仪器仪表用户
天津仪表集团有限公司,中国仪器仪表学会节能技术应用分会

仪器仪表用户

影响因子:0.255
ISSN:1671-1041
年,卷(期):2024.31(1)
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