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机器视觉在机械设计制造及其自动化中的应用研究

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机器视觉技术通过摄像头和图像处理算法,能够模拟人眼的视觉功能,实现对目标物体的识别、定位和跟踪.本研究首先搭建了基于机器视觉的抓取系统,包含物料盒、来料盒和机械手下方的三个摄像头,各自负责不同的定位任务.联合标定摄像头和机械手,成功将图像从像素坐标系转换至机械手基坐标系,实现了对物料的高效抓取.其次,分析抓取系统定位技术,包括相机坐标变换、相机标定、机器人与相机的标定以及模板匹配定位.相机坐标变换考虑了摄影机的扭曲等因素,以获取更为精准的二维图像.相机标定采用了张氏标定法,通过计算H单应性矩阵和内外参矩阵,实现对相机参数的求解.机器人与相机的标定则采用了Eye-on-Hand方式,确立了相机与机械手之间的准确映射关系.最后,模板匹配定位依赖于图像特性的提取,综合考虑灰度信息和几何特性,实现了对目标区域的快速准确定位.
Research on the Application of Machine Vision in Mechanical Design,Manufacturing and Automation
Machine vision technology,through the use of cameras and image processing algorithms,can simulate the visual function of the human eye to achieve recognition,positioning,and tracking of target objects.In this study,a grasping system based on machine vision was first established,consisting of three cameras placed below the material box,the incoming material box,and the manipulator,each responsible for different positioning tasks.Through joint calibration of the cameras and the manipulator,the images were successfully transformed from the pixel coordinate system to the manipulator base coordinate system,enabling efficient grasping of materials.Next,the positioning technology of the grasping system was analyzed,including camera coordinate transformation,camera calibration,robot-camera calibration,and template matching positioning.Camera coordinate transformation takes into account factors such as camera distortion to obtain more accurate two-dimensional images.Camera calibration employed the Zhang's calibration method,solving camera parameters by calculating the homography matrix and internal and external parameter matrices.Robot-camera calibration adopted the Eye-on-Hand approach,establishing an accurate mapping relationship between the camera and the manipulator.Finally,template matching positioning relies on the extraction of image characteristics,considering both grayscale information and geometric characteristics,to achieve rapid and accurate positioning of the target area.

machine visiongrasping systemcamera calibrationcoordinate transformationtemplate matching

于新平、苑明超、隋天斌

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山东威高血液净化制品股份有限公司,山东威海 264200

机器视觉 抓取系统 相机标定 坐标变换 模板匹配

2024

仪器仪表用户
天津仪表集团有限公司,中国仪器仪表学会节能技术应用分会

仪器仪表用户

影响因子:0.255
ISSN:1671-1041
年,卷(期):2024.31(4)