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激光沉积修复不锈钢管道组织性能及断裂机理分析

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选取316L不锈钢粉末以激光沉积方式对含预制裂纹的316L不锈钢核电管道进行不同工艺参数的沉积修复,通过光学显微镜观测修复区宏观形貌和显微组织,通过显微硬度计、拉伸试验机测定修复试样力学性能,利用疲劳试验机测试不同扫描速度下修复试样疲劳寿命,并用扫描电镜观察断口形貌特征.结果表明,修复区由熔合区和熔覆区组成,熔覆区由胞状晶、柱状晶、树枝晶组成,熔合区呈现网状晶体结构.显微硬度分布呈现熔合区>熔覆区>热影响区>基材.在一定范围内,随着激光功率的增加、扫描速度和送粉速率的减少,晶粒尺寸逐渐增大,修复区显微硬度呈下降趋势,热影响区硬度呈上升趋势.当激光功率为1 300 W、扫描速度9 mm/s、送粉速率0.5 g/min,试样伸长率为61.61%,在400 MPa应力水平下,循环次数为67 225次.由于良好的宏观形貌、修复区细化的晶体、程度较小的加工硬化,试样表现出良好的塑性和抗疲劳性能,力学性能最优.
Analysis of Microstructure,Properties and Fracture Mechanism of Stainless Steel Pipeline Repaired by Laser Deposition
The 316L stainless steel powder was selected for different process parameters of 316L stainless steel nuclear power pipeline by laser deposition,and the macroscopic morphology and microtissue of the repair area were measured by microhardness meter and tensile test machine.The fatigue test machine was used to repair the fatigue life of the sample at different scanning speeds,and the morphology characteristics of the fracture port were characterized via SEM.The results show that the repair area is composed of fusion zone and cladding zone,which is composed of cell crystal,column crystal and branch crystal,and the fusion zone presents a mesh crystal structure.The microhardness distribution showed fusion zone>cladding zone>thermal influence zone>substrate.Within a certain range,with the increase of laser power,the decrease of scanning speed and powder delivery rate,the grain size gradually increases,the microhardness of the repair area decreases,and the hardness of the thermal influence area shows an increasing trend.When the laser power is 1 300 W,the scanning speed is 9 mm/s,the powder feeding rate is 0.5 g/min,the sample elongation is 61.61%,and at the 400 MPa stress level,the cycle number is 67 225 times.Due to its good macroscopic morphology,refined crystals in the repair area,and a small degree of processing hardening,the samples showed good plasticity and fatigue resistance,and had optimal mechanical properties.

laser depositionprocess parametersmicro tissuemicro hardnesstensile propertiesfatigue properties

李轶群、王磊、周松、丛家慧、回丽

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沈阳航空航天大学机电工程学院,沈阳 110136

苏州科技大学机械工程学院,苏州 215000

沈阳航空航天大学航空制造工艺数字化国防重点学科实验室,沈阳 110136

激光沉积 工艺参数 显微组织 显微硬度 拉伸性能 疲劳性能

国家自然科学基金中国博士后科学基金

521051572023MD734242

2024

有色金属工程
北京矿冶研究总院

有色金属工程

CSTPCD北大核心
影响因子:0.432
ISSN:2095-1744
年,卷(期):2024.14(4)
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