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钛合金弯管的冲蚀模拟及其仿生优化设计

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针对冲蚀磨损及腐蚀导致的弯管刺漏、破裂等问题,文章以钛合金弯管为例,通过有限元模拟软件分析了弯曲角度、曲率半径、流体速度、粒径和质量流量对弯管最大冲蚀速率的影响规律.模拟结果表明,弯管易冲蚀磨损的区域主要分布在弯头的内壁面外侧区域,且随着弯曲角度的增加,易冲蚀区域的位置逐渐向出口靠近;最大冲蚀速率整体随曲率半径的增大而减小;最大冲蚀速率的变化对低速流体的流速更敏感;粒径对最大冲蚀速率的影响是由砂粒质量和砂粒数量两者共同决定的,且粒径的变化不会改变易冲蚀区域的位置;最大冲蚀速率随质量流量的增大而增大,最终趋于平缓.最后从仿生学角度出发,以自然界的沙漠红柳树皮为仿生原型,对易冲蚀磨损部位进行结构优化,以期延长钛合金弯管的使用寿命.
Erosion Simulation and Bionic Optimization Design of Titanium Alloy Elbow Pipe
In view of the problems such as leakage and rupture caused by erosion wear and corrosion,the influence of bending angle,curvature radius,fluid velocity,particle size and mass flow on the maximum erosion rate of titanium alloy elbow pipe are analyzed by finite element simulation software in this paper.The simulation results show that the area prone to erosion wear is mainly distributed in the outer area of the inner wall of the elbow,and with the increase of the bending angle,the position of the area prone to erosion is gradually closer to the outlet.The maximum erosion rate decreases with the increase of curvature redius,the change of maximum erosion rate is more sensitive to the velocity of low velocity fluid.The influence of particle size on the maximum erosion rate is determined by both the quality of sand and the quantity of sand,and the change of particle size does not change the location of the erosion-prone region.The maximum erosion rate increases with the increase of mass flow rate,and eventually tends to be flat.Finally,from the perspective of bionics,using the natural desert red willow bark as the bionic prototype,the structure of the erosion-prone parts is optimized to extend the service life of the titanium alloy elbow pipe.

titanium alloy elbow pipecorrosionwearmaximum erosion ratebionics

席凯凯、葛鹏、赵亮、杨一鸣

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西部金属材料股份有限公司,陕西 西安 710201

钛合金弯管 腐蚀 磨损 最大冲蚀速率 仿生

2024

有色金属加工
中国有色金属工业协会 洛阳有色金属加工设计研究院

有色金属加工

影响因子:0.263
ISSN:1671-6795
年,卷(期):2024.53(5)