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基于表面自由蒸发的MVR系统设计分析

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为了减少在蒸发器内液—液传热过程中的结垢现象,提出了一种喷雾型传质、传热工艺模型,使溶液与热媒质直接表面接触,产生自由蒸发过程,特别适合于在高浓度、易结垢的溶液蒸发场合.经过工厂的中试,对系统各方面性能进行全面评估和分析,包括对系统的热效率、蒸发效果、能耗等方面,验证了工艺数学模型的正确性,系统能耗降低至54.25 kWh/t,能效比COP为13,结垢问题得到有效解决.
Design and Experimental Analysis of Mechanical Vapour Recompression(MVR)System Based on Surface Free Evaporation
To reduce scaling in the liquid-liquid heat transfer process inside the evaporator,a spray-type mass transfer and heat transfer process model is proposed.This allows the solution to directly contact the heat medium surface and produce a free evaporation process,which is particularly suitable for evaporation of high-concentration and easily scaling solutions.After pilot-scale test of the plant,the system's overall performance was comprehensively evaluated and analyzed,including thermal efficiency,evaporation effect,energy consumption,etc.The correctness of the mathematical model for the process was verified,and the energy consumption of the system was reduced to 54.25 kWh/t,with a coefficient of performance(COP)of 13,thus effectively solving the scaling problem.

surface contactfree evaporationmechanical vapor re-compressionscaling

彭宏道、邓瞾昌、郑许浩翔

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中国瑞林工程技术股份有限公司,江西南昌 330038

江西瑞林装备有限公司,江西南昌 330032

表面接触 自由蒸发 机械蒸汽再压缩 结垢

2024

有色冶金设计与研究
中国瑞林工程技术有限公司

有色冶金设计与研究

影响因子:0.414
ISSN:1004-4345
年,卷(期):2024.45(1)
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