应用激光2024,Vol.44Issue(7) :19-26.DOI:10.14128/j.cnki.al.20244407.019

三种骨支架单胞结构构造及SLM打印成形

Monocell Structure and SLM Printing of Three Bone Scaffolds

傅少军 章桥新 余金桂
应用激光2024,Vol.44Issue(7) :19-26.DOI:10.14128/j.cnki.al.20244407.019

三种骨支架单胞结构构造及SLM打印成形

Monocell Structure and SLM Printing of Three Bone Scaffolds

傅少军 1章桥新 1余金桂1
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作者信息

  • 1. 武汉理工大学机电工程学院,湖北武汉 430070
  • 折叠

摘要

多孔骨支架具有一系列的优点,选区激光熔化技术(selective laser melting,SLM)为创新多孔骨支架的制造及应用提供了技术支持,尤其是由规则单胞基元构成的多孔骨支架具有可设计性与优异的力学性能.本文构造了 VC(圆柱连杆立方)、SHC(球形孔立方)、FCC(面心立方)3种单胞结构,通过有限元分析对应特征尺寸和孔隙率及弹性模量之间的关系,建立了 3种单胞模型特征尺寸与孔隙率以及弹性模量之间的数学模型,明确了 3种单胞结构在所优化的特征尺寸范围内皆适用于股骨支架的结构设计.使用SLM技术打印对应特征尺寸的单胞为基元的316L5×5×5点阵结构,通过准静态压缩实验,对仿真结果进行验证.实验表明:对应特征尺寸的点阵结构实际弹性模量与仿真的弹性模量平均误差为14.8%,且误差随着结构实体尺寸的增大而减小,其中VC、SHC、FCC单胞结构尺寸分别为r∈[0.28 mm,0.32 mm]、d∈[2.24 mm,2.36 mm]、R∈[0.20 mm,0.24 mm]条件下打印出的点阵结构,满足股骨支架的使用要求.

Abstract

This paper explores the application of selective laser melting(SLM)technology in the fabrication of innovative por-ous bone scaffolds,highlighting the advantages of such scaffolds in terms of designability and mechanical properties.Three types of regular cellular structures,VC(cylindrical connecting rod cube),SHC(spherical pore cube)and FCC(face centered cube),are constructed.Through finite element analysis of the relationship between the corresponding characteristic size,po-rosity and elastic modulus,the mathematical model between the characteristic size,porosity and elastic modulus of the three single cell models is established.It is clear that the three cell structures are suitable for the structural design of femur scaffolds within the optimized characteristic size range.In addition,SLM technology is used to print the 316L 5×5×5 lattice structure with the corresponding feature size cell as the primitive.The simulation results are verified by quasi-static compression test.Experimental results show that the average error between the actual and simulated elastic modulus of lattice structures with cor-responding feature sizes is 14.8%,and the error decreases with the increase of the physical size of the structure,in which the single cell structure sizes are VC:r∈[0.28 mm,0.32 mm],SHC:d ∈[2.24 mm,2.36 mm,FCC:The lattice structure printed under the condition of R∈[0.20 mm,0.24 mm]meets the use requirements of femur scaffolds.

关键词

骨支架/单胞模型/有限元分析/选区激光熔化

Key words

bone scaffold/single cell model/finite element analysis/selective laser

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出版年

2024
应用激光
上海市激光技术研究所

应用激光

CSTPCDCSCD北大核心
影响因子:0.461
ISSN:1000-372X
参考文献量10
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