激光熔覆Fe基合金涂层微观组织与性能研究
Study on Microstructure and Properties of Laser Cladding Fe Based Alloy Coating
刘敬 1路小江 2钟善军2
作者信息
- 1. 宁波中意液压马达有限公司,浙江宁波 315200;山东航空学院滨州市航空结构件表面工程重点实验室,山东滨州 256600
- 2. 宁波中意液压马达有限公司,浙江宁波 315200
- 折叠
摘要
为提高45钢的表面性能,采用自行设计的新型Fe-Cr-Ni合金粉末,在45钢表面激光熔覆制备成型良好的Fe基合金涂层,分析熔覆层的微观组织及物相组成,并进行耐磨及抗高温氧化性能研究.研究结果表明,激光熔覆Fe基合金涂层组织均匀致密,涂层表面无明显裂纹、气孔等缺陷,物相主要为α-Fe、γ-(Ni-Cr-Fe)、γ-(Fe,Ni)、α-(Fe-Cr)以及Fe0.64Ni0.36金属间化合物;熔覆层的硬度达到720 HV,约为基体硬度的3.3倍;在60 N下进行干滑动摩擦磨损测试,熔覆层的摩擦系数为0.57,低于基体的摩擦系数0.73,熔覆层的平均磨损体积约为基体的18.8%;在500 ℃、700 ℃、900 ℃下经100 h高温氧化,熔覆层未出现氧化膜剥落现象,氧化增重分别为2.19 mg·cm-2、5.11 mg·cm-2、6.61 mg·cm-2.
Abstract
To enhance the surface properties of 45 steel,a self-designed Fe-Cr-Ni alloy powder was utilized to fabricate a well formed Fe-based alloy coating via laser cladding.The microstructure and phase composition of this coating were thoroughly ex-amined,and its wear resistance and high temperature oxidation resistance were evaluated.The results show that the micro-structure of laser cladding Fe based alloy coating is uniform and compact,there are no obvious defects such as cracks and pores,and the main phase is α-Fe、γ-(Ni-Cr-Fe)、γ-(Fe,Ni)、α-(Fe-Cr)and Fe0.64Ni0.36 intermetallic compounds;The hardness of the cladding layer reaches 720 HV,about 3.3 times of the matrix;Through the dry sliding friction and wear test,the friction coef-ficient of the cladding layer is 0.57,which is lower than that of the matrix.The wear volume of the cladding layer is 0.01 mm3,which is 18.8%of the average wear volume of the matrix;After 100 h high-temperature oxidation,there was no peeling of oxide film on the cladding layer.At 500 ℃,700 ℃ and 900 ℃,the oxidation weight gain was 2.19 mg·cm-2,5.11 mg·cm-2 and 6.61 mg·cm-2 respectively.
关键词
激光熔覆/Fe基合金涂层/微观组织/摩擦磨损/高温抗氧化性Key words
laser cladding/Fe based alloy coating/microstructure/friction and wear/high temperature oxidation resist-ance引用本文复制引用
基金项目
国家自然科学基金(52075047)
山东省高等学校青创科技支持计划(2022KJ089)
宁波市重大科技任务攻关项目(2022Z052)
出版年
2024