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液压缸活塞杆小端疲劳断裂研究与优化

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对某重型工程机械液压缸活塞杆小端断裂进行失效分析,提出了在不改变现场加工工艺条件的情况下,液压缸大小腔推、拉力产生的交变应力的应力幅区域与活塞杆小端变截面最大应力值处的减载槽区域重叠,是导致重型设备活塞杆小端断裂失效的主要原因.从这两个维度出发,提出了分散活塞杆小端变截面最大应力值处的减载槽区域和液压缸大小腔推、拉应力的应力幅区域解决方案,并通过液压缸加速寿命实验台做2F台架试验来验证改进措施的有效性,最终解决了重载型液压缸活塞杆小端疲劳断裂的问题.
Research and Optimization of Cylinder Piston Rod Small End Fatigue Fracture
In this paper,the failure analysis of the small end fracture of the piston rod of a heavy construction machinery hydraulic cylinder is carried out,and it is proposed that the main reason for the failure of the small end fracture of the piston rod of heavy equipment is the overlap of the stress amplitude region of the alternating stress produced by the push and pull of the cylinder size cavity and the region of the load reduction groove where the stress of the small end variable section is maximum without changing the field processing conditions.Starting from these two dimensions,a solution is proposed to distribute the load reduction groove area where the variable section stress of the small end of the piston rod is the largest and the stress amplitude area of the cylinder size cavity.The effectiveness of the improved measures is verified by 2F bench test on the cylinder accelerated life reliability test platform,which finally solves the fatigue fracture problem of the small end of the piston rod of the heavy-duty cylinder.

piston rodstress amplitudeload reducing tanfatigue fracturealternating stress

李瑞生、钟剑、蓝秋玲

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广西柳工机械股份有限公司,广西柳州 545007

广西机电技师学院,广西柳州 545007

活塞杆 应力幅 减载槽 疲劳断裂 交变应力

2025

液压气动与密封
中国液压气动密封件工业协会

液压气动与密封

影响因子:0.444
ISSN:1008-0813
年,卷(期):2025.45(1)