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伺服机构冲击故障分析与改进

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针对伺服作动器在进行力学环境试验(振动、冲击)后,产品性能复测时出现异常抖动,分解发现安装于作动器滚珠丝杠副处的导向轴承发生断裂,该问题影响产品可靠性.借助理论结合有限元仿真进行失效机理分析表明:作动器与试验夹具安装连接处存在间隙,致使导向轴承在试验中实际响应量级被放大,径向承受过大载荷导致轴承发生断裂.依据分析结果,对试验夹具进行优化设计,并顺利通过振动、冲击试验考核.方法对设计此类作动器进行力学环境试验,以及对产品实际激励响应分析具有一定的工程指导意义.
Shock Fault Analysis and Improvement of Servo Mechanism
After undergoing mechanical environmental testing(vibration,shock)on the servo actuator,the product performance retested showed abnormal vibration.It was found that the guide bearing installed on the actuator's ball screw pair had broken.The problem affects product reliability.By combining theory with finite element simulation,a failure mechanism analysis was conducted.The analysis showed that there was a gap at the installation connection between the actuator and the test fixture,causing the actual response magnitude of the guide bearing to be amplified during the test.The bearing broke due to excessive radial load.Based on the analysis results,optimize the design of the test fixture and successfully pass the vibration and shock test assessments.Through the research methods and results of this article,it has certain engineering guidance significance for designing such actuators for mechanical environmental testing and analyzing the actual excitation response of the product.

servo actuatormechanical environment testguide bearingtest fixtureinstallation gapresponse magnitude

赵雷、叶朋、张琦威、赵佳、李维宁、赵建华

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北京精密机电控制设备研究所,北京 100076

航天伺服驱动与传动技术实验室,北京 100076

伺服作动器 力学环境试验 导向轴承 试验夹具 安装间隙 响应量级

2025

液压气动与密封
中国液压气动密封件工业协会

液压气动与密封

影响因子:0.444
ISSN:1008-0813
年,卷(期):2025.45(1)