首页|超声无铆静力学性能强化试验与机制研究

超声无铆静力学性能强化试验与机制研究

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无铆连接是一种薄板材料连接新技术,可在无需预成孔和表面预处理情况下,实现同种、异种、多层薄板材料高效连接,但由于无铆接头静力学性能较低,极大地限制了该连接技术的推广与发展.为解决该问题,该文选用5A06铝合金与TA1钛合金进行同种金属无铆铆接,并在此基础上进行了超声金属焊接复合试验,基于静拉伸测试和扫描电镜分析,探究超声焊对无铆接头力学性能的强化机制.试验结果表明:超声焊可有效提升无铆接头力学性能,特别是对于铝合金无铆接头;超声焊使得铝合金板接头部分塑性提高,钛合金接头部分则得到硬化;超声焊后无铆接头的受力形式发生改变,从颈部受力变为先焊合区受力再颈部受力,这是超声焊复合强化的根本原因;超声焊可使铝合金无铆接头内部形成一定深度的固相焊,使铝合金接头力学性能得到大幅提升;TA1钛合金无铆接头内部固相焊较浅,力学性能提升相对较低.
Strengthen mechanism of static mechanical properties of ultrasonic clinched joints
Clinching is a new technology for thin-plate material connection.It can realize the efficient con-nection of the same,dissimilar and multi-layer thin-plate materials without pre-hole and surface pretreatment.However,due to the low mechanical performance of clinched joints,the promotion and development of this connection technology are greatly limited.In order to solve this problem,this paper selects 5A06 aluminum alloy and TA1 titanium alloy for the same metal clinching.On this basis,the ultrasonic metal welding composite experiment was carried out.Based on static tensile test and scanning electron microscope analysis,the strengthening mechanism of ultrasonic welding on the mechanical properties of clinched joints was explored.The test results show that ultrasonic welding can effectively improve the mechanical properties of clinched joints,especially for aluminum alloy riveted joints.Ultrasonic welding improved the plasticity of the aluminum alloy joints,while the titanium alloy joints were hardened.After ultrasonic welding,the stress form of the clinched joint changes,from the stress on the neck to the stress on the welding area first and then on the neck,which is the fundamental reason for the composite strengthening of ultrasonic welding Ultrasonic welding can form a certain depth of solid-phase welding inside the aluminum alloy clinched joint,which greatly improves the mechanical properties of the aluminum alloy joint;while the internal solid-phase welding of the TA1 titanium alloy clinched joint is shallow,and the mechanical properties improvement is relatively low.

Ultrasonic metal weldingClinchingMechanical propertiesMicrostructureStrengthen mecha-nism

赵伦、王世成、许龙、李激光、霍小乐、郭子鑫、林森、曾照海

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深圳职业技术学院智能制造技术研究院 深圳 518055

辽宁科技大学材料与冶金学院 鞍山 114051

中国计量大学理学院 杭州 310018

河南天海电器有限公司连接器本部新能源事业部 鹤壁 458000

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超声金属焊 无铆连接 力学性能 微观组织 强化机制

国家自然科学基金深职院博士后启动基金

121043246022310046K

2024

应用声学
中国科学院声学研究所

应用声学

CSTPCD北大核心
影响因子:1.128
ISSN:1000-310X
年,卷(期):2024.43(2)
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