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考虑气液耦合作用的柱塞泵三角槽空化特性分析

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针对柱塞泵在运转过程中容易产生空化现象,建立了液压油黏度计算方程.方程在考虑黏温特性的前提下进一步增加了气液耦合作用的影响.根据柱塞泵结构特点,建立了柱塞泵内部流体域仿真模型,并通过压力特性试验验证了模型结果的准确性.最后探究了三角槽宽度角和深度角结构参数对柱塞泵空化特性的影响.结果表明,仿真与试验在出口压力均值上的对比误差小于4%,仿真模型可以较好地模拟柱塞泵工作实况;考虑气液耦合作用的黏度模型在配流盘内、外死点处均存在黏度下降;三角槽宽度角和深度角的增加均导致气体体积分数下降,有利于抑制空化现象,且内死点空化现象较外死点更加严重.
Analysis of Cavitation Characteristics in the Unloading Groove of a Piston Pump Considering Gas-liquid Coupling Effect
Aiming at the phenomenon that the piston pump is prone to cavitation during operation,the calculation equation of hydraulic oil viscosity is established.The effect of gas-liquid coupling is further increased under the premise of considering the viscosity-temperature characteristics.According to the structural characteristics of the piston pump,the simulation model of the internal fluid domain of the piston pump is established,and the accuracy of the model results is verified by the pressure characteristic test.Finally,the influence of the structural parameters of the triangular groove width angle and depth angle on the cavitation characteristics of the piston pump is explored.The results show that the comparison error between the simulation and the test on the outlet pressure is less than 4%,and the simulation model can better simulate the actual operation of the piston pump.The viscosity model considering the gas-liquid coupling effect has a viscosity decrease at inner and outer dead center of the valve plate.The increase of the width angle and depth angle of the triangular groove leads to the decrease of the gas volume fraction,which is beneficial to suppress the cavitation phenomenon,and the cavitation phenomenon at inner dead center is more serious than that at the outer dead center.

axial piston pumpcavitationviscositygas-liquid couplingtriangular groove

刘伟、夏士奇、孙成杰、杨斌、王成瑜

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中国铁建重工集团股份有限公司,湖南长沙 410100

中南大学机电工程学院,湖南长沙 410083

轴向柱塞泵 空化 黏度 气液耦合 三角槽

国家重点研发计划湖南省科技重大专项十大技术攻关项目

2020YFB20071002021GK1070

2024

液压与气动
北京机械工业自动化研究所

液压与气动

CSTPCD北大核心
影响因子:0.453
ISSN:1000-4858
年,卷(期):2024.48(2)
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