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燃油介质作动器往复密封摩擦热效应及磨损特性分析

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发动机矢量推力作动器采用燃油作为传动介质,燃油的低黏度将使作动器密封接触面处于不良润滑条件,密封件摩擦磨损问题突出.针对燃油介质作动器不同压力、作动速度及油液温度的工作环境,建立往复密封热弹流混合润滑数值仿真模型,分析往复密封接触面摩擦热效应对油膜行为的影响,确定热分析边界条件,计算密封系统的瞬态温度分布.根据热分析结果,对油液黏度及密封区域内的油膜厚度进行修正,考虑密封件润滑条件探究摩擦热效应对密封性能与磨损特性的作用机理,分析不同工况条件对油膜厚度、摩擦力和磨损深度分布的影响,为设计高性能航空密封件奠定理论基础.
Frictional Heat Effect and Wear Characteristics Analysis for a Reciprocating Seal in the Fuel Actuator
The thrust vector control actuator uses fuel as the transmission medium.The low viscosity of the fuel makes the sealing contact in poor lubrication conditions,and the problem of friction and wear of the seal is prominent.Aimed to investigate the influences of working conditions of different pressures,velocities and oil temperatures,a thermo-elastohydrodynamic mixed-lubrication numerical model for a reciprocating seal is established to analyze the effect of frictional heat of sealing contact on oil film behaviour.The boundary conditions for thermal analysis are determined to calculate the transient temperature distribution of the sealing system.According to the thermal analysis results,the oil viscosity and film thickness in the sealing area are corrected.The frictional heat effect on sealing performance and wear characteristics is explored by considering the seal's lubrication condition.The impacts of the different working conditions on film thickness,friction force and wear depth distribution are analyzed.The results will provide a theoretical basis for designing high-performance aerospace seals.

fuel actuatorreciprocating sealthermo-elastohydrodynamic mixed-lubrication modelfrictional heatwear characteristics

李晶、王介豪、古驹、徐扬

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同济大学机械与能源工程学院,上海 201804

中国航发长春控制科技有限公司,吉林长春 130102

燃油作动器 往复密封 热弹流混合润滑模型 摩擦热 磨损特性

国家自然科学基金

52175059

2024

液压与气动
北京机械工业自动化研究所

液压与气动

CSTPCD北大核心
影响因子:0.453
ISSN:1000-4858
年,卷(期):2024.48(3)
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