首页|双向柱塞泵双向缓冲槽结构优化设计

双向柱塞泵双向缓冲槽结构优化设计

扫码查看
轴向柱塞泵的高低压切换通过配流盘结构实现,配流盘上的缓冲槽结构对于降低压力冲击与流量脉动至关重要.为了优化双向柱塞泵的缓冲槽结构参数,分析了缓冲槽结构对出口压力-流量特性的影响规律,计算了在单缓冲槽结构下柱塞泵转向调节时的压力-流量特性,得到优化构型.首先,对缓冲槽的构型与泵输出压力-流量特性的关系进行了理论分析,采用C FD方法对采用单向缓冲槽结构的整泵流场压力-流量特性进行计算,对缓冲槽结构参数与出口流量脉动特性的影响规律进行了研究;其次,对单向和对称式的缓冲槽结构的流场特性进行了计算,探究了在柱塞泵正、反转工况下,缓冲槽结构对配流特性的影响规律;最后,通过多 目标优化算法寻优,计算缓冲槽的优化结构参数,降低了柱塞泵出口的压力-流量脉动.结果表明,对于需要同时应对正反转工况的柱塞泵结构而言,其配流盘缓冲槽结构需要采用轴对称构型,同时前后缓冲槽的结构参数保持一致将有助于获得更稳定的压力-流量特性;前后缓冲槽的优化后宽度角为82.3°,深度角为12.7°,优化后的压力脉动率为0.3%,流量脉动率为13.7%.
Optimization Design of Symmetrical Triangular Damping Groove for Bidirectional Axial Piston Pump
The high and low pressure switching of the axial piston pump is realized by the structure of the valve plate,and the buffer groove structure on the valve plate is very important to reduce the pressure shock and flow fluctuation.In order to optimize the structural parameters of the buffer tank of the bidirectional piston pump,the influence of the triangular groove structure on the outlet pressure-flow characteristics was analyzed,and the pressure-flow characteristics of the piston pump under the single buffer groove structure were calculated,and the optimal configuration was obtained.Firstly,the relationship between the configuration of the triangular buffer tank and the output pressure and flow characteristics of the pump is analyzed theoretically.The pressure and flow characteristics of the whole pump flow field with unidirectional triangular groove structure are calculated by CFD method,and the influence law of the structural parameters of the buffer tank and the outlet flow pulsation characteristics is studied.Secondly,the flow field characteristics of unidirectional and symmetrical triangular buffer groove structures are calculated,and the influence of buffer groove structure on the flow distribution characteristics under the forward and reverse conditions of the piston pump is explored.Finally,the optimized structural parameters of the buffer tank are calculated by multi-objective optimization algorithm,and the pressure flow pulsation at the outlet of the piston pump is reduced.The results show that for the piston pump structure that needs to deal with the positive and negative rotation conditions at the same time,the plate buffer groove structure should adopt the axisymmetric configuration,and the structural parameters of the front and rear triangular grooves should be consistent,which will help to obtain more stable pressure flow characteristics.After optimization,the width angle of the front and rear triangular grooving is 82.3°,the depth angle is 12.7°,the optimized pressure pulsation rate is 0.3%,and the optimized flow pulsation rate is 13.7%.

axial piston pumpdistribution pairdamping groovetwo-way pump

王一博、王安迪、任中永、许顺海、张斌

展开 >

中铁工程装备集团有限公司,河南 郑州 450016

浙江大学流体动力基础件与机电系统全国重点实验室,浙江杭州 310058

轴向柱塞泵 配流副 缓冲槽 双向泵

国家重点研发计划

2020YFB2007100

2024

液压与气动
北京机械工业自动化研究所

液压与气动

CSTPCD北大核心
影响因子:0.453
ISSN:1000-4858
年,卷(期):2024.48(4)
  • 18