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气动比例阀参数辨识及迟滞优化

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先导式气动比例阀作为气动比例控制系统的核心元件,其在时间响应上存在的迟滞性,影响了系统的控制响应速度.针对该问题,结合其内部结构和工作原理,分别对先导控制级、主阀芯的动力学特性以及阀内气体流动过程进行建模分析,并使用遗传算法对阀内的等效弹簧刚度及Stribeck摩擦系数等参数进行辨识.通过AMESim对先导式气动比例阀进行仿真分析,获得先导室上腔容积、等效弹簧刚度及先导级进气通道截面积等主要参数对响应迟滞以及控制精度的影响.以迟滞最小为目标,利用二次规划算法确定最优参数.结果表明:经过序列二次规划设计后,死区时间由0.041 s降为0.031 s,达到稳态的时间缩短了20.79%,并对不同口径的比例阀进行优化,在保证控制精度的前提下,响应迟滞均降低20%左右,为先导式气动比例阀的参数设计提供理论基础.
Parameter Identification and Hysteresis Optimization of Pneumatic Proportional Valve
As the core component of pneumatic proportional control system,pilot-operated pneumatic proportional valve has hysteresis characteristics in time response,which affects the control response speed of the system.Aiming at the problem,based on its internal structure and working principle,the dynamic characteristics of pilot-operated control stage,main valve spool and the gas flow process in the valve are modeled and analyzed,and the equivalent spring stiffness and Stribeck friction coefficient in the valve are identified by genetic algorithm.AMESim is used to simulate and analyze the pilot-operated pneumatic proportional valve,and the influence of the main parameters such as the upper chamber volume,equivalent spring stiffness and the entrapment area of the pilot-operated inlet channel on the response hysteresis and control accuracy is obtained.Aiming at minimum hysteresis,the optimal parameters are determined by quadratic programming algorithm.The results show that the dead-time is reduced from 0.041 s to 0.031 s,and the time to steady-state is shortened by 20.79% after the sequential quadratic planning design.By optimizing the proportional valves of different calibers,the response hysteresis is reduced by about 20% under the premise of ensuring the control accuracy.The research results can provide a theoretical basis for the parameter design of pilot-operated pneumatic proportional valve.

pilot-operated proportional valvehysteresis characteristicsparameter identificationsequential quadratic programming

虞启辉、丁岳儒、孙国鑫、秦日鹏、张建龙

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内蒙古科技大学 机械工程学院,内蒙古 包头 014010

内蒙古自治区机电系统智能诊断与控制工程技术研究中心,内蒙古 包头 014010

内蒙古明阳北方智慧能源研发中心有限公司,内蒙古 包头 014060

先导式比例阀 迟滞特性 参数辨识 序列二次规划

2024

液压与气动
北京机械工业自动化研究所

液压与气动

CSTPCD北大核心
影响因子:0.453
ISSN:1000-4858
年,卷(期):2024.48(12)
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