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基于Fluent的ALD型压力烧结炉温度场的优化模拟

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利用ANSYS FLUENT对压力烧结炉内的温度场进行仿真模拟,分析了高温段(炉温1 450℃)真空条件下炉内温度的分布状况,发现炉内温度分布不均匀,批次温差达16℃,且炉门处制品的温度偏差最大.分析认为加热体的形状和分布对温度场均匀性的影响最大,为了优化炉内温度分布,提出了增大炉门处加热体的尺寸、在炉门处增设环状或棒状加热体等三种改进方案.研究结果表明:在改变加热体的数量、结构及分布后,三种优化方案的炉内制品批次温差分别下降4.6、3.2℃和2.8℃,其中以增大炉门处加热棒尺寸的优化效果最佳.不仅显著降低了炉门处制品的温差,同时也提升了装料区制品温度的均匀性,为提高烧结产品的质量提供保障.
Optimization Simulation of Temperature Field in ALD Pressure Sintering Furnace Based on Fluent
The temperature field in the pressure sintering furnace is simulated by ANSYS FLUENT,and the temperature distribution in the high temperature section(furnace temperature is 1450℃)is analyzed.It is found that the temperature distribution in the furnace is uneven,the batch temperature difference reaches 16℃,and the temperature difference of products at the furnace door is the largest.It is considered that the shape and distribution of the heating element have the greatest influence on the uniformity of the temperature field.To optimize the temperature distribution in the furnace,three improvement schemes are put forward,such as increasing the size of the heating element at the furnace door and adding a heating ring or rod at the furnace door.The result shows that after changing the number,structure,and distribution of heating elements,the batch temperature difference of products in the furnace with three optimization schemes decreases by 4.6 ℃,3.2 ℃,and 2.8 ℃ respectively.Specifically,increasing the size of the heating rod at the furnace door has the best optimization effect.It not only significantly reduces the temperature difference of the products at the furnace door,but also improves the temperature uniformity of products in the loading area,which provides a guarantee for improving the quality of sintered products.

temperature fieldpressure sintering furnaceuniformityheating element

裴善领、宋波、鲁凯、郭宏海、范昆

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北京科技大学冶金与生态工程学院,北京 100083

中钨高新材料股份有限公司,海南海口 570125

自贡长城装备技术有限责任公司,四川自贡 643000

温度场 压力烧结炉 均匀性 加热体

2024

硬质合金
株洲硬质合金集团有限公司

硬质合金

CSTPCD
影响因子:0.754
ISSN:1003-7292
年,卷(期):2024.41(3)
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