In order to study the effect of particle size of ceramic binder on the performance of diamond grinding wheels,four kinds of samples with different particle sizes were pre-pared from ceramic binder and diamond.Firstly,thermal analysis of binder with different particle sizes was carried out to find the optimum sintering temperature.Then,the ben-ding strength,porosity and fracture microstructure of diamond wheel specimens were compared and analyzed.The experimental results show that:the glass transition tempera-ture of the ceramic binder increases with the diameter of the binder,which are 577.9 ℃,594.4 ℃,604.5 ℃ and 633.5 ℃.Respectively,the sintering temperature of diamond grinding wheel samples are 650 ℃,670 ℃,680 ℃,710 ℃.When the particle size ratio of binder to diamond increases from 1/45 to 1/3,the bending strength of the specimen increases first,from 92.9 MPa to 98.5 MPa,and then decreases to 85.6 MPa.Accordingly,the porosity of the samples increase from 12.6%to 22.3%.When the ratio of ceramic binder to dia-mond particle size is 1/15,the node has the best comprehensive performance,the sintering temperature is 670 ℃,the bending strength is 98.5 MPa,and the porosity is 13%.
关键词
陶瓷结合剂粒度/金刚石砂轮/加工性能
Key words
particle size of vitrified binder/diamond wheel/processing performance