超硬材料工程2024,Vol.36Issue(6) :17-22.

陶瓷结合剂粒度尺寸对金刚石砂轮性能的影响

Effect of particle size of ceramic binder on performance of diamond grinding wheel

李亚朋 孟繁鹏 尹翔 刘一波 刘伟 刘金美
超硬材料工程2024,Vol.36Issue(6) :17-22.

陶瓷结合剂粒度尺寸对金刚石砂轮性能的影响

Effect of particle size of ceramic binder on performance of diamond grinding wheel

李亚朋 1孟繁鹏 1尹翔 2刘一波 2刘伟 2刘金美1
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作者信息

  • 1. 北京安泰钢研超硬材料制品有限责任公司,北京 102200
  • 2. 北京安泰钢研超硬材料制品有限责任公司,北京 102200;安泰科技股份有限公司,北京 100081
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摘要

为研究陶瓷结合剂粒度尺寸对金刚石砂轮性能的影响,以陶瓷结合剂和金刚石为原料,设计4种不同陶瓷结合剂粒度样品来制备试样条.首先对不同粒度胎体进行热分析,找到烧结温度,然后对相应金刚石砂轮试样条的抗弯强度、气孔率以及样品断口显微组织进行对比分析.试验结果表明:随着胎体粒径变粗,胎体的玻璃转化温度随之提高,分别为577.9 ℃、594.4 ℃、604.5 ℃和633.5 ℃;相应地,金刚石砂轮试样烧结温度分别为650 ℃,670 ℃,680 ℃和710 ℃.当结合剂与金刚石的粒度尺寸比值由1/45增大到1/3时,试样的抗弯强度呈现先升高后降低的趋势,由92.9 MPa升高到98.5 MPa,后又降低到85.6 MPa;相应地,试样的气孔率呈现出升高的趋势,由12.6%提高到22.3%.当陶瓷结合剂与金刚石粒径比值为1/15时,节块的综合性能最佳,其烧结温度为670 ℃,抗弯强度为98.5 MPa,气孔率为13%.

Abstract

In order to study the effect of particle size of ceramic binder on the performance of diamond grinding wheels,four kinds of samples with different particle sizes were pre-pared from ceramic binder and diamond.Firstly,thermal analysis of binder with different particle sizes was carried out to find the optimum sintering temperature.Then,the ben-ding strength,porosity and fracture microstructure of diamond wheel specimens were compared and analyzed.The experimental results show that:the glass transition tempera-ture of the ceramic binder increases with the diameter of the binder,which are 577.9 ℃,594.4 ℃,604.5 ℃ and 633.5 ℃.Respectively,the sintering temperature of diamond grinding wheel samples are 650 ℃,670 ℃,680 ℃,710 ℃.When the particle size ratio of binder to diamond increases from 1/45 to 1/3,the bending strength of the specimen increases first,from 92.9 MPa to 98.5 MPa,and then decreases to 85.6 MPa.Accordingly,the porosity of the samples increase from 12.6%to 22.3%.When the ratio of ceramic binder to dia-mond particle size is 1/15,the node has the best comprehensive performance,the sintering temperature is 670 ℃,the bending strength is 98.5 MPa,and the porosity is 13%.

关键词

陶瓷结合剂粒度/金刚石砂轮/加工性能

Key words

particle size of vitrified binder/diamond wheel/processing performance

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出版年

2024
超硬材料工程
桂林矿产地质研究院

超硬材料工程

影响因子:0.201
ISSN:1673-1433
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