振动、测试与诊断2024,Vol.44Issue(1) :121-128.DOI:10.16450/j.cnki.issn.1004-6801.2024.01.018

面向高端装备承力结构的超声导波检测系统

Ultrasonic Guided Wave Detection System for Advanced Equipment Bearing Structure

魏钧涛 韩泽 陈佩祥 姜明顺
振动、测试与诊断2024,Vol.44Issue(1) :121-128.DOI:10.16450/j.cnki.issn.1004-6801.2024.01.018

面向高端装备承力结构的超声导波检测系统

Ultrasonic Guided Wave Detection System for Advanced Equipment Bearing Structure

魏钧涛 1韩泽 1陈佩祥 1姜明顺1
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作者信息

  • 1. 山东大学控制科学与工程学院 济南,250061
  • 折叠

摘要

针对高端装备承力结构的健康监测问题,研制了集成128个传感器通道的超声导波检测系统,包括集成化的压电传感智能层、系统主机和具有损伤实时定位功能的上位机软件3部分.首先,通过优化智能层外观与叠层设计、提高主机输出功率、自适应放大响应信号、增加串扰抑制电路等措施,保证系统能够在复杂环境中可靠运行;其次,搭建不同的测试环境,分别对系统的串扰抑制效果、定位准确性和变温变振动条件下信号的稳定性进行验证.结果表明:系统实现了对不同强度串扰信号的剥离;损伤定位误差为毫米级;温度和振动干扰引起的损伤指数较模拟损伤小1个数量级.该超声导波检测系统稳定性高、环境适应性强,可作为在线监测仪器用于高端装备承力结构的健康监测.

Abstract

Aiming at the problem of health monitoring of advanced equipment bearing structure,an ultrasonic guided wave detection system integrating 128 sensor channels is developed,including integrated piezoelectric in-telligent layer,system host,and upper computer software with real-time damage location function.By optimiz-ing the appearance and laminated design of the intelligent layer,improving the output power of the host,adap-tively amplifying the response signal and adding crosstalk suppression circuit,the system can operate reliably in complex environment.Furthermore,different test environments are set up to verify the crosstalk suppression ef feet of the system,the accuracy of damage location and the stability of the signal stability under variable tempera-ture and vibration conditions.The results show that the system can realize the stripping of crosstalk signals with different intensities.The damage location error is mm level and the damage index caused by temperature and vi-bration interference is one order of magnitude smaller than the damage.Therefore,the system has high stability and strong environmental adaptability which can be used as an online monitoring instrument for the health moni-toring of high-end equipment bearing structures.

关键词

超声导波/串扰抑制/智能层/结构健康监测

Key words

ultrasonic guided waves/crosstalk suppression/intelligent layer/structural health monitoring

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基金项目

国家重点研发计划资助项目(2023YFB3709605)

国家自然科学基金资助项目(62073193)

国家自然科学基金资助项目(62373219)

国家自然科学基金资助项目(62273206)

山东省重点研发计划资助项目(2021CXGC010204)

出版年

2024
振动、测试与诊断
南京航空航天大学 全国高校机械工程测试技术研究会

振动、测试与诊断

CSTPCD北大核心
影响因子:0.784
ISSN:1004-6801
参考文献量14
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