首页|采用边缘计算思维解决件烟集中组垛精准采码问题

采用边缘计算思维解决件烟集中组垛精准采码问题

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传统立体库件烟入库未采集件烟条码信息,为满足信息化建设的需求,需要在不更新原有输送工艺和电控的前提下,通过局部改造实现精准件烟采码.集中处理的方式会因流水生产的时间差导致采码失败以及机器人抓烟工位信息混乱.为此,基于边缘计算思维,设计码垛单元独立扫码验证并与各环节交互的精准采码模式.该模式运用边缘计算思想将大量条码采集比对和控制交互的运算量分散到现场PLC控制器处理,可实时满足流水线的采码及处置要求.结果表明,该模式可以无延迟地实现件烟在线贴码后自动精准采码组垛,对出现的条码不清、重码和误报情况通过交互控制机器人剔除,最终实现 100%准确采码入库以及立库系统的条码信息绑定.将卷烟成品库存管理粒度细化到件烟,为今后的"一号工程"条码管理、质量追溯、市场精准投放和整托盘发货的信息化奠定了信息基础.
Using Edge Computing Thinking to Solve the Problem of Centralized Stacking and Accurate Coding of Cigarettes Case
The traditional three-dimensional warehouse does not collect barcode information for cigarette storage.In order to meet the needs of information construction,it is necessary to achieve accurate cigarette collection codes through local transformation without updating the original conveying process and electrical control.The centralized processing method may lead to code collection failure and confusion of information at the robot cigarette catching station due to the time difference in production flow.Therefore,based on the edge computing thinking,a precise code acquisition mode is designed in which the stacking unit independently scans and verifies the code and interacts with each link.This mode uses the idea of edge computing to distribute a large amount of calculation of barcode acquisition,comparison and control interaction to the on-site PLC controller for processing,which can meet the requirements of pipeline code acquisition and processing in real time.The results show that this mode can automatically and accurately collect and stack cigarette codes without delay after online labeling,and eliminate unclear,duplicate,and false alarms of barcodes through interactive control of the robot.Ultimately,it achieves 100%accurate barcode collection and storage,as well as barcode information binding in the storage system.Refining the inventory management granularity of finished cigarette products to individual cigarettes can lay an information foundation for future barcode management,quality traceability,precise market placement,and informationization of whole pallet delivery in the"No.1 Project".

edge computingI/O interactioncode acquisitionerror code elimination

陶培胜、周自荣、金剑、邱仕强、李健伟

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红塔集团物流中心,云南玉溪 653100

红塔集团玉溪卷烟厂,云南玉溪 653100

边缘计算 I/O交互 采码 错码剔除

2024

自动化应用
重庆西南信息有限公司

自动化应用

影响因子:0.156
ISSN:1674-778X
年,卷(期):2024.65(6)
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