首页|基于性能波动的双相钢厚度精准控制策略研究

基于性能波动的双相钢厚度精准控制策略研究

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双相钢兼具了高强度与强延展的优势,但又受其约束而存在冷轧加工难点.由于小直径辊和强力轧制的特点,十八辊轧机逐渐成为生产此类难加工带材的主要机型.相对于低碳钢,双相钢的高强度使其在冷轧加工方面更具挑战性,因此成为十八辊轧机投产的技术攻关点.由于材料的强变形抗力与来料的厚差波动,轧制变形区的状态容易在生产过程中波动,进而导致成品带钢的厚差波动,对下游产业和工序造成影响.为解决这些问题,从热轧尾部工序入手,剖析双相钢头尾厚差波动机理并溯源成因;从十八辊轧机的机型特征、结构特点以及厚度控制机制的特性出发,分析了双相钢在十八辊轧机中的厚度控制难点.结果表明:DP780钢热轧卷取后仍发生一定程度的相变,即不同目标卷取温度下的贝氏体转变程度存在差异,致使冷轧来料存在性能波动而导致成品带钢厚差波动.基于某厂十八辊单机架轧机,以FF-AGC、FB-AGC、MF-AGC和Bisra-AGC的控制特性和调控效力为基础,提出了"FF+FB+Bisra"的厚差组合控制策略,以及利用正弦信号进行干扰控制的带钢头部厚度波动控制方法.生产实践表明:该方法能够将厚差高达40μm的来料,调控至厚差±10 μm范围内,并实现全长厚差精准调控,显著提升了成品带钢的厚度合格率,有效改善十八辊轧机在生产双相钢过程中的厚度控制问题,为生产高强钢提供了新的思路和方法.
Research on thickness precision control strategy of dual-phase steel based on property fluctuation
Dual-phase steel has the advantages of high strength and strong extension,but it is difficult to process in cold rolling.Due to the characteristics of small diameter rolls and strong rolling ability,18-high mill is gradually becoming the main mill for producing the strip hard to form.Compared with low carbon steel,the high strength of dual-phase steel makes it more challeng-ing in cold rolling processing,so it becomes the technical research point of 18-high mill operation.Influenced by the strong de-formation resistance of the material and the thickness difference fluctuation of the initial strip,the state of the rolling deformation zone is easy to fluctuate in the production process,which leads to the thickness difference fluctuation of the finished strip and af-fects the downstream industry and process.To solve these problems,the thickness fluctuation mechanism of the strip head and tail is analyzed,and its causes is traced.Based on the mill characteristic,structure characteristics and thickness control mecha-nism characteristics,the thickness control difficulties of dual-phase steel in 18-high mill are analyzed.The results show that a certain degree of phase transformation can also occur after the hot rolling coiling process of DP780 steel,which can be shown as the difference of bainite transformation degree at different target coiling temperatures,and can cause the mechanical properties of the cold rolling base material to fluctuate,and finally causes the thickness difference of the finished strip to fluctuate.Based on an 18-high single-stand rolling mill in a factory,the control characteristics and regulatory effectiveness of FF-AGC,FB-AGC,MF-AGC and BISRA-AGC are analyzed,the thickness difference combination control strategy of"FF+FB+Bisra"and the strip head thickness fluctuation control method using sine signal for interference control are proposed.The practical production show that this method can control the incoming material with thickness difference of up to 40 μm to the thickness difference of±10 μm,and achieve accurate control of the thickness difference of the full length,significantly improve the thickness pass rate of the finished strip,effectively improve the thickness control problem in the production of dual-phase steel in the 18-high mill,and provide a new idea and method for the production of high strength steel.

dual-phase steel18-high millthickness difference fluctuationmechanical properties fluctuationcombination control strategy

张明、陈禄祯、杨庭松、孙文权、高紫明

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湖南华菱涟源钢铁有限公司冷轧板厂,湖南 娄底 417000

北京科技大学国家板带生产先进装备工程技术研究中心,北京 100083

双相钢 十八辊轧机 厚差波动 力学性能波动 组合控制策略

2024

轧钢
中国钢研科技集团有限公司

轧钢

CSTPCD北大核心
影响因子:0.881
ISSN:1003-9996
年,卷(期):2024.41(6)