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静磁场辅助金属增材制造技术研究进展

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增材制造作为一种新型的材料加工技术,具有制造周期短、材料利用率高和可制备结构复杂零件等优势,可以为定制形状复杂的产品开辟新途径,目前该技术在装备、材料、工艺、标准等方面都呈现迅猛发展之势,尤其在航空航天等高端制造领域展示出了极大的应用前景.然而,对增材制造金属材料的组织、缺陷演化机理尚不明确,极大地制约了增材制造技术的大规模应用.外加物理能场作为外界辅助手段可以直接对金属材料制备过程的物理变化和化学反应过程产生影响,因而被用来控制其变化或反应过程.在金属增材制造过程施加外部磁场,可以影响其微熔池冶金过程、微观组织和力学性能.介绍了静磁场对金属凝固过程的影响的基本效应,并着重介绍了静磁场对 3 种具有代表性的增材制造方法,即:激光定向能量沉积、粉末床激光熔融和电弧送丝增材制造方法的成形过程、组织和性能的影响机制,从材料、方法和应用的角度综述了静磁场辅助下金属增材制造领域的研究进展.此外,指出了静磁场辅助金属增材制造技术面对的挑战,并讨论了未来发展趋势.
Progress in Research of the Assistance of Static Magnetic Field on Metal Additive Manufacturing
As a new type of material processing technology,additive manufacturing has many advantages,such as short manufacturing cycle,high material utilization rate and ability of processing complex structures,etc.This technology performs a rapid development trend in aspects of equipment,materials,processes,standards,etc.,especially in high-end manufac-turing fields such as aerospace,showing great application prospects.However,the mechanism of microstructure forming and defect evolution during metallic additive manufacturing is still unclear,which greatly restricts the large-scale application of additive manufacturing technology.As an external auxiliary means,the external physical energy field can directly affect the physical change and chemical reaction process of the metal part preparation.The application of a static external magnetic field in the additive manufacturing process can affect the solidification process of the microscale melt pool,microstructure and mechanical properties.The basic effects of static magnetic field on the metallic solidification,the microstructure and mechanical properties during additive manufacturing were described.The research progress in the field of static magnetic field assisted additive manufacturing was reviewed from the perspective of materials,methods and applications.In addition,the challenges faced by static magnetic field assisted additive manufacturing were pointed out and the future development trend was discussed.

metaladditive manufacturingstatic mag-netic fieldmicrostructuremechanical property

杜大帆、董安平、祝国梁、雷力明、孙宝德

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上海交通大学材料科学与工程学院 上海市先进高温材料及其精密成形重点实验室, 上海 200240

中国航发上海商用航空发动机制造有限责任公司, 上海 201306

金属材料 增材制造 静磁场 组织 力学性能

国家自然科学基金国家自然科学基金国家自然科学基金国家自然科学基金

51901135517711185207120551821001

2024

中国材料进展
中国材料研究学会 西北有色金属研究院

中国材料进展

CSTPCD北大核心
ISSN:1674-3962
年,卷(期):2024.43(4)
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