中国材料进展2024,Vol.43Issue(12) :1053-1063.DOI:10.7502/j.issn.1674-3962.202412003

制约原镁产业发展的若干痛点问题、解决思路及科学难题

Pain Points,Potential Solutions and Scientific Challenges in the Development of Primary Magnesium Industry

单智伟 杨博 郑芮 王悦存 方华靖 刘博宇 卢思颖 杨唯一
中国材料进展2024,Vol.43Issue(12) :1053-1063.DOI:10.7502/j.issn.1674-3962.202412003

制约原镁产业发展的若干痛点问题、解决思路及科学难题

Pain Points,Potential Solutions and Scientific Challenges in the Development of Primary Magnesium Industry

单智伟 1杨博 1郑芮 1王悦存 1方华靖 1刘博宇 1卢思颖 1杨唯一1
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作者信息

  • 1. 西安交通大学材料科学与工程学院金属材料强度国家重点实验室,陕西西安 710049
  • 折叠

摘要

从21世纪初,中国就已成为世界第一大原镁生产国和镁锭出口国,但近年来我国的原镁产业技术进步放缓、新技术匮乏,难以满足国家日益收紧的节能环保政策要求,面临着前所未有的生存困境.为推动我国原镁工业可持续发展,亟需国家层面的政策引导与支持,加大研发资金的投入,吸引一批高水平的研究队伍,发起新一轮的颠覆性技术革新.梳理了目前原镁冶炼工艺中的一系列关键痛点问题:白云石煅烧能耗高、效率低,硅热法宏量还原装备缺乏,还原剂生产成本、能耗高,精炼工序效率低、环境恶劣,以及镁锭成分检测准确性不足等.通过深入剖析上述问题的起源,进而提出了相应的创新解决思路,包括研发白云石粉体的悬浮态高效煅烧工艺、墙式宏量还原系统、光伏固废硅泥还原剂、全惰性气氛保护下的压力精炼技术及低含量纯镁标准样品等,并凝练了其背后的高价值科学难题,描绘出一幅高效节能、绿色低碳的硅热法炼镁工艺新蓝图.

Abstract

China has become the world's largest primary magnesium producer and magnesium ingot exporter since the be-ginning of 21st century. However,in recent years,the technological progress of primary magnesium industry has slowed down and there has been a lack of new technologies,making it difficult to meet the country's increasingly tightened energy conser-vation and environmental protection policies,and facing an unprecedented survival crisis. To promote the sustainable devel-opment of China's primary magnesium industry,an increase in research and development funding is urgently needed from the state so as to attract high-level research teams and initiate novel and disruptive technological innovations. A series of key issues in existing primary magnesium production processes have been identified in this article,like low efficiency and high energy consumption of dolomite calcination,the lack of large-scale reduction equipment for the silicothermic process,high costs and energy consumption of reducing agents,low efficiency and poor environment of refining process and inaccurate composition detection of magnesium ingots. Through in-depth analysis of the origin of the above issues,corresponding innovative solutions are put forward,such as the high-efficiency suspension calcination process for dolomite powder,a wall-type large-scale reduction system,pho-tovoltaic solid waste silicon sludge reducing agents,pressure refining technology under a fully inert atmosphere protection,and pure magnesium reference samples with low content,etc. It also highlights high-value scientific problems of these ideas and sketches a new blueprint for an efficient,energy-saving,green and low-carbon silicothermic magnesium smelting process.

关键词

原镁/悬浮煅烧/硅热法还原/宏量制备/硅泥/标准样品

Key words

primary magnesium/suspension calcination/silicothermic reduction/mass production/silicon sludge/reference sample

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出版年

2024
中国材料进展
中国材料研究学会 西北有色金属研究院

中国材料进展

CSTPCD北大核心
ISSN:1674-3962
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