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损伤源-异常点累计谐波减速器性能退化评估

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以LSHG-20-50-C-I型谐波减速器为研究对象,以声发射为监测手段,提出损伤源-异常点累计算法,完成谐波减速器的性能退化评估.首先,分析声发射信号,通过对振铃计数的经历图分析分辨出性能退化过程中磨损和裂纹两类声发射源,对比加速寿命实验结果,验证损伤源分类的准确性.在此基础上,建立裂纹扩展模型,依据裂纹扩展规律及能量和平均电平平均值的变化趋势,进行基于损伤源的性能退化评估,区分出占主要地位的裂纹扩展在性能退化过程中的 4个时期.为解决单一声发射参数趋势性和单调性差的问题,提出基于PCA异常点累计指标的性能退化评估方法,与传统的One-Class SVM算法相比,PCA算法对早期异常点更敏感,阈值报警时间提前 650 h,更适用于谐波减速器的异常点检测与性能退化评估.
Performance degradation evaluation of harmonic reducer based on damage sources-outliers accumulation
Taking LSHG-20-50-C-I harmonic reducer as the research object and acoustic emission as the monitoring means,the damage source-outliers accumulation algorithm is proposed to complete the performance degradation evaluation of harmonic reducer.Firstly,the AE signals were analyzed,and the wear and crack types of AE sources in the process of performance degradation were identified by the experience graph analysis of ringing count.The accuracy of damage source classification was verified by comparing the results of accelerated life experiment.On this basis,a crack growth model was established.According to the crack growth law and the changing trend of the average energy and average level,the performance degradation evaluation based on the damage source was carried out,and the four main stages of the crack growth in the performance degradation process were distinguished.To solve the problem of poor trend and monotonicity of single AE parameters,a performance degradation evaluation method based on PCA outliers accumulative index was proposed.Compared with the conventional One-Class SVM algorithm,PCA algorithm was more sensitive to early outliers and the threshold alarm time was 650 h earlier,which was more suitable for the detection of outliers and performance degradation evaluation of harmonic speed reducers.

harmonic reducerperformance degradationoutliers accumulationacoustic emissioncrack

赵永强、徐洋、解国升、张熠鑫

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东华大学机械工程学院,上海 201620

谐波减速器 性能退化 异常点累计量 声发射 裂纹

2024

中国测试
中国测试技术研究院

中国测试

CSTPCD北大核心
影响因子:0.446
ISSN:1674-5124
年,卷(期):2024.50(2)
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