首页|大提离钢轨电磁热成像检测方法研究

大提离钢轨电磁热成像检测方法研究

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针对实际钢轨电磁热成像检测,由于存在振动和轨道表面不平整因素,需将激励线圈布置在较大的提升距离,以确保钢轨检测过程的安全性和可靠性.然而,由于提离效应,大多数电磁热成像激发线圈的提离距离被限制在10mm以内,缺乏对大提离钢轨电磁热成像检测方法的研究.因此,该论文通过分析现有电磁热成像检测的提离局限,设计了适用于大提离条件的蛇形导磁体线圈,然后通过理论、仿真和实验分析合适的大提离距离,提出一种基于该激励线圈的大提离钢轨电磁热成像检测方法,并在提离为30 mm、检测速度为1 m/s的条件下对6种不同尺寸的钢轨缺陷进行实际检测.结果表明,该文提出的大提离钢轨电磁热成像检测方法针对6种缺陷均能检出,且缺陷在热图中较为明显.
Study on large lift-off electromagnetic thermography detection method for rail
In practical electromagnetic thermography for rail inspection,due to factors such as vibration and uneven track surfaces,it is necessary to position the excitation coil at a greater lift-off distance to ensure the safety and reliability of the rail inspection process.However,due to the lift-off effect,the lift-off distance of most electromagnetic thermography excitation coils is limited to within 10 mm,resulting in a lack of research on electromagnetic thermography methods for large lift-off rail inspection.Therefore,this paper first analyzes the limitations of existing electromagnetic thermography inspections related to lift-off distance and designs a serpentine-shaped magnetic induction coil suitable for large lift-off conditions.Subsequently,through theoretical,simulation,and experimental analysis,it determines an appropriate liftoff distance and proposes a large lift-off rail electromagnetic thermography inspection method based on the aforementioned excitation coil.Under conditions of a 30 mm lift-off distance and a detection speed of 1 m/s,this method was applied to the actual inspection of six different-sized rail defects.The results indicate that the large lift-off rail electromagnetic thermography inspection method proposed in this paper is capable of detecting all six types of defects,and these defects are prominently displayed in the thermal images.

large lift-offelectromagnetic thermography detectionserpentine-shaped magnetic induction coilrail inspection

杨庚、李浩然、高斌、陆小龙、田贵云、张玉华、熊龙辉、殷鹰、段洪斌、朱玉玉

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电子科技大学自动化工程学院,四川成都 611731

西南科技大学信息工程学院,四川绵阳 621010

四川大学机械工程学院,四川成都 610065

纽卡斯尔大学工学院,纽卡斯尔NE17RU

中国铁道科学研究院集团有限公司基础设施检测研究所,北京 100081

四川省特种设备检验研究院,四川成都 610061

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大提离 电磁热成像检测 蛇型导磁体线圈 钢轨检测

2025

中国测试
中国测试技术研究院

中国测试

北大核心
影响因子:0.446
ISSN:1674-5124
年,卷(期):2025.51(1)
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