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锅炉面式减温器进水管角焊缝开裂原因分析

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通过对多台电站锅炉的检验,发现面式减温器进水管与设备法兰处套管的连接角焊缝经常出现裂纹,严重时导致焊缝开裂,造成蒸汽泄漏.通过原因查找,认为该角焊缝的开裂是由于相对温度较低的减温水通过此处时遇到温度较高的水蒸汽,在该处产生较大的温差应力,温差应力导致裂纹的产生直至焊缝开裂.文中提出了将该焊缝设置在外侧,便于检测和维修,同时防止减温水泄漏喷向减温器筒体内壁而导致筒体产生裂纹;也提出了通过采用变频技术调节减温水流量,使减温水进水量与蒸汽流量达到合理的配比,降低温差应力,从而实现预防角焊缝裂纹的产生.
Analysis of Cracking Reasons for the Fillet Weld of Inlet Pipe of the Boiler Surface Type Desuperheater
Through the inspection of many power plant boilers,it is found that the joint fillet weld between the inlet pipe of the surface desuperheater and the sleeve at the flange of the equipment often cracks,which leads to weld cracking and steam leakage in serious cases.Through the cause search,it is believed that the cracking of the fillet weld is due to the high temperature water vapor encountered when the desuperheating water with a relatively low temperature passes through here,and a large temperature difference stress is generated there,and the temperature difference stress leads to the crack until the weld cracks.In this paper,it is proposed to set the weld on the outside,which is convenient for detection and maintenance,and at the same time prevent the leakage of abatement water into the inner wall of the abatement cylinder and cause the crack of the cylinder.It is also proposed to adjust the flow rate of desuperheating water by using frequency conversion technology,so that the inflow of desuperheating water and steam flow can reach a reasonable ratio,reduce the temperature difference stress,so as to prevent the crack of fillet weld.

boilersurface type desuperheaterinlet pipefillet weld crackleakage

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河南省锅炉压力容器检验技术科学研究院新乡分院,新乡 453003

锅炉 面式减温器 进水管 角焊缝裂纹 渗漏

2024

中国化工装备
中国化工装备协会

中国化工装备

影响因子:0.216
ISSN:1671-0525
年,卷(期):2024.26(3)
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