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跑道型线圈板料电磁成形磁场分布的调控

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为有效调控跑道型线圈电磁成形过程中合金板料的变形行为,采用实验-模拟与理论计算的方法揭示了板料与线圈装配的相对位置对电磁力、电流密度、变形速度和成形高度的影响规律,推导出线圈中心面空间磁感强度的工程计算模型.随着板料装配时偏置量的增大,电磁成形试样变形区的最大高度差逐渐减小,试样由"内低外高"转变为"外高内低";电磁力密度峰值从板料内侧向中心移动.偏置量为2.5~3.0 mm时,两侧高度差存在最小值;偏置量为3.0 mm时,板料的横向变形速度趋近于0,电磁力沿板料中心轴对称分布.基于跑道型线圈磁感强度工程模型推导了磁感强度对称中心区位置与线圈直段半长、匝间距、中心距及板料装配间隙的关系,确定最佳偏置量为2.2~3.9 mm.该结果与模拟实验结果相符合,证实了模型的可靠性.
Regulation for Magnetic Field Distribution of Sheet Metal Electromagnetic Forming with Track Coil
In order to effectively regulating the deformation behavior of aluminum alloy sheet in e-lectromagnetic forming processes of track coil,the influences of the relative position of the sheet met-al and the coil assembly on the electromagnetic force,current density,deformation velocity and form-ing height were revealed by experimental-simulation and theoretical calculation.An engineering calcu-lation model of the magnetic induction intensity in central plane of the coil was derived.With the in-crease of the offset in sheet assembly,the maximum height difference of the deformation zone of the electromagnetic forming specimen gradually decreases,and the specimen changes from"low inside and high outside"to"high outside and low inside".The peak electromagnetic force density moves from the inside of the sheet metal to the center.When the offset amount is as 2.5~3.0 mm,there is a minimum value for the height difference between the two sides.When the offset is as 3.0 mm,the lat-eral deformation speed of the sheet metal tends to be 0,and the electromagnetic force is axisymmet-rically distributed along the center of the sheet.Based on the engineering model of the magnetic induc-tion intensity of the track coils,the relationship among the position of the symmetrical center region of magnetic inductance and the half length of the straight section of the coil,the turn spacing,the center distance the sheet assembly clearance was deduced,and the optimal offset is as 2.2~3.9 mm.This results are consistent with the simulation experimental ones and confirm the reliability of the model.

electromagnetic forming2219 aluminum alloytrack coilmagnetic field regulation

唐天宇、黄亮、徐佳辉、孙怡然、周巍

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华中科技大学材料科学与工程学院,武汉,430074

华中科技大学材料成形与模具技术全国重点实验室,武汉,430074

电磁成形 2219铝合金 跑道型线圈 磁场调控

国家自然科学基金湖北省重点研发计划武汉市应用基础前沿项目

519752292020BAB1392020010601012178

2024

中国机械工程
中国机械工程学会

中国机械工程

CSTPCD北大核心
影响因子:0.678
ISSN:1004-132X
年,卷(期):2024.35(2)
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