中国机械工程2024,Vol.35Issue(4) :591-601.DOI:10.3969/j.issn.1004-132X.2024.04.003

应用滑动轴承的风电齿轮箱行星轮系动力学建模及解耦方法

Research on Dynamic Modeling and Decoupling Methods of Planetary Gear Trains in Wind Turbine Gearboxes with Journal Bearings

唐浩 谭建军 李浩 朱才朝 叶伟 孙章栋
中国机械工程2024,Vol.35Issue(4) :591-601.DOI:10.3969/j.issn.1004-132X.2024.04.003

应用滑动轴承的风电齿轮箱行星轮系动力学建模及解耦方法

Research on Dynamic Modeling and Decoupling Methods of Planetary Gear Trains in Wind Turbine Gearboxes with Journal Bearings

唐浩 1谭建军 1李浩 1朱才朝 1叶伟 2孙章栋3
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作者信息

  • 1. 重庆大学高端装备机械传动全国重点实验室,重庆,400044
  • 2. 重庆望江工业有限公司江苏分公司,盐城,224100
  • 3. 湖北汽车工业学院机械工程学院,十堰,442002
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摘要

在行星轮系动力学建模中,常以非线性油膜力或线性刚度-阻尼形式考虑其对系统动力学特性的影响,前者仿真精度高但计算成本也高,后者计算效率高却忽略了油膜力和轴颈-轴套偏心量的时变性,仿真精度有限.为此,以2MW级风电齿轮箱为研究对象,建立滑动轴承时变线性刚度-阻尼模型,提出计入轴颈-轴套时变偏心量的滑动轴承附加偏心修正力计算方法;利用行星架销轴-行星轮变形协调关系,将时变线性刚度-阻尼模型与附加偏心修正力进行耦合;建立应用滑动轴承的风电齿轮箱行星轮系动力学模型,对比了工况和轴承参数对模型计算精度与系统动态响应的影响,并通过试验加以验证.研究结果表明,齿轮副动态啮合力波动会使滑动轴承刚度-阻尼系数和附加偏心修正力产生周期性变化;在稳定和瞬态工况下,提出的模型可以很好地预测系统响应,尤其是行星轮振动响应;减小滑动轴承宽径比与间隙、增大输入转矩可以改善系统均载性能.

Abstract

In the dynamic modeling of planetary gear trains,the influences of nonlinear oil film forces or linear stiffness damping forms on system dynamics characteristics were often considered.The former had high simulation accuracy but high computational costs,and the latter had high computa-tional efficiency but ignores the time-varying effects of oil film forces and journal sleeve eccentricity,resulting in limited simulation accuracy.Therefore,a 2MW wind turbine gearbox was taken as the re-search object herein.A time-varying linear stiffness damping model of the journal bearing was estab-lished,and a calculation method for the additional eccentricity correction force of the journal bearing considering the time-varying eccentricity of the journal sleeve was proposed.Then,the time-varying linear stiffness damping model was coupled with the additional eccentricity correction force by using the coordination relationship between the carrier-pin and planet.Finally,a dynamic model of the plan-etary gear trains in wind turbine gearboxes using journal bearings was established,and the effects of operating conditions and bearing parameters on the calculation accuracy and dynamic system responses were compared and verified through experiments.The results indicate that the fluctuation of dynamic meshing force in gear pairs may cause periodic changes in the stiffness damping coefficient and addi-tional eccentricity correction force of journal bearings.The proposed model may effectively predict system responses,especially planetary gear vibration responses,under stable and transient operating conditions.Reducing the width-diameter ratio and gap,increasing input torque may improve the sys-tem's load sharing performance.

关键词

风电齿轮箱/行星轮系/滑动轴承/动力学

Key words

wind turbine gearbox/planetary gear train/journal bearing/dynamics

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基金项目

国家重点研发计划(2022YFB4201100)

重庆市技术创新与应用发展专项重点项目(CSTB2022TIAD-KPX0051)

国家海上风力发电工程技术研究中心开放基金(HSFD22005)

出版年

2024
中国机械工程
中国机械工程学会

中国机械工程

CSTPCD北大核心
影响因子:0.678
ISSN:1004-132X
参考文献量28
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