中国机械工程2024,Vol.35Issue(10) :1747-1761.DOI:10.3969/j.issn.1004-132X.2024.10.005

负载口独立双阀芯电液阀的结构优化

Structure Optimization of Load Port Independent Double Spool Electro-hydraulic Valves

陈俊翔 齐钒羽 姜宏达 孔祥东 金振林 艾超
中国机械工程2024,Vol.35Issue(10) :1747-1761.DOI:10.3969/j.issn.1004-132X.2024.10.005

负载口独立双阀芯电液阀的结构优化

Structure Optimization of Load Port Independent Double Spool Electro-hydraulic Valves

陈俊翔 1齐钒羽 2姜宏达 1孔祥东 1金振林 2艾超1
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作者信息

  • 1. 燕山大学起重机械关键技术全国重点实验室,秦皇岛,066004;燕山大学河北省重型机械流体动力传输与控制实验室,秦皇岛,066004
  • 2. 燕山大学起重机械关键技术全国重点实验室,秦皇岛,066004
  • 折叠

摘要

为研究负载口独立电液阀系统结构参数对主阀微动特性的影响,基于功率键合图理论,建立了电液阀系统状态空间方程,采用一阶灵敏度方法,分析了系统参数对主阀微动特性的影响规律;反馈控制系统的先导结构参数对主阀运动特性至关重要,以系统不产生自激振荡与最佳阻尼比为约束条件,对先导级死区宽度、阀口形式、进回油阀口匹配系数进行研究,实现了先导级-主级最佳匹配.研究结果表明,对主阀微动特性影响较大的因素依次为主阀芯所受摩擦力、非弹簧控制腔液容、导阀入口到主阀控制腔管路液容(非弹簧侧)、主阀弹簧预紧力,对上述影响参数进行优化的同时,当导阀死区宽度δ≤0.25 mm,阀口形式为U形阀口,进回油阀口匹配系数η=0.53时,系统综合性能可得到有效提高.

Abstract

In order to study the influences of load port independent electro-hydraulic valve system parameters on the main valve fretting characteristics,a state space equation of electro-hydraulic valve systems was established based on the power bond graph theory,and the first-order sensitivity method was used to analyze the influences of system parameters on the main valve fretting characteristics.The pilot structure parameters of the feedback control systems were very important to the movement char-acteristics of the main valve,the dead zone width of the pilot stage,the form of the valve port and the matching coefficient of the inlet and return oil valve port were studied under the constraint conditions of no self-excited oscillation and the best damping ratio,the best match between the lead stage and the main stage was achieved.The results show that the main valve fretting characteristics are greatly af-fected by the friction force of the main valve core,the liquid capacity of the non-spring control cham-ber,the liquid capacity of the pipeline from the pilot valve inlet to the main valve control chamber(non-spring side)and the preload force of the main valve spring.While optimizing the above influen-cing parameters,the dead zone width of the pilot valve δ≤0.25 mm,the U-shaped valve port,and the matching coefficient of the inlet and return oil valve ports η=0.53,the overall performance of the sys-tem is effectively improved.

关键词

电液阀/功率键合图/一阶灵敏度/自激振荡/结构优化

Key words

electro-hydraulic valve/power bond graph/first-order sensitivity/self-excited oscilla-tion/structure optimization

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基金项目

国家重点研发计划(2020YFB2009801)

燕山大学校内科研培育项目-标志性专项培育项目(理工)(2022BZZD001)

出版年

2024
中国机械工程
中国机械工程学会

中国机械工程

CSTPCDCSCD北大核心
影响因子:0.678
ISSN:1004-132X
参考文献量20
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