中国机械工程2024,Vol.35Issue(12) :2114-2121.DOI:10.3969/j.issn.1004-132X.2024.12.003

铝锂合金回弹预测的机器学习及有限元仿真与实验

Machine Learning and Finite Element Simulation and Experimentation for Springback Prediction of Al-Li Alloys

惠生猛 毛晓博 湛利华
中国机械工程2024,Vol.35Issue(12) :2114-2121.DOI:10.3969/j.issn.1004-132X.2024.12.003

铝锂合金回弹预测的机器学习及有限元仿真与实验

Machine Learning and Finite Element Simulation and Experimentation for Springback Prediction of Al-Li Alloys

惠生猛 1毛晓博 2湛利华3
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作者信息

  • 1. 中南大学轻合金研究院,长沙,410083
  • 2. 中航西安飞机工业集团股份有限公司,西安,710089
  • 3. 中南大学轻合金研究院,长沙,410083;中南大学机电工程学院,长沙,410083;极端服役性能精准制造全国重点实验室,长沙,410083
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摘要

分别在180 ℃、190 ℃和200 ℃温度的不同应力条件下对2195铝锂合金进行蠕变时效试验,利用MATLAB软件拟合得到本构方程,并将本构方程整合到非线性有限元软件MSC.Marc中,构建了2195铝锂合金瓜瓣蠕变时效成形的有限元模型,模型以时间、应力和温度为输入参数,回弹半径为关键输出参数.为提高预测精度与效率,对比分析了多种机器学习回归模型,最终选定岭回归模型作为预测工具,实现了对不同工艺条件下回弹半径的快速准确预测.通过1∶1实验验证,实验构件回弹型面与目标型面的相对误差为0.9%,证明了模型的高预测精度和实用价值.

Abstract

Creep aging tests were conducted on the 2195 Al-Li alloys under various stress condi-tions at temperatures of 180 ℃,190 ℃,and 200 ℃ respectively.Constitutive equations were derived using MATLAB software and incorporated into the nonlinear finite element software MSC.Marc to build a finite element model for the creep aging forming of 2195 Al-Li alloy spade segments.The mod-el utilized time,stress,and temperature as input parameters,with the springback radius being the critical output parameter.To enhance the accuracy and efficiency of predictions,a comparative analy-sis of various machine learning regression models was conducted,leading to the selection of the ridge regression model as the predictive tool,which facilitated the rapid and precise prediction of the spring-back radius under diverse processing conditions.The high predictive accuracy and practical utility of the model were validated through 1:1 experimental verification,demonstrating a relative error of 0.9%between the experimental component's springback profile and the target profile.

关键词

铝锂合金/蠕变时效成形/机器学习/有限元仿真

Key words

Al-Li alloy/creep aging forming/machine learning/finite element simulation

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出版年

2024
中国机械工程
中国机械工程学会

中国机械工程

CSTPCDCSCD北大核心
影响因子:0.678
ISSN:1004-132X
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