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非涡流电磁成形中铝合金板料本构模型建立

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非涡流电磁成形是一种新型电磁成形工艺,通过在金属工件上直接施加脉冲电流来代替感应涡流,实现工件高速变形,其速度达到102 m/s,应变率高达103 s-1,该工艺没有复杂的线圈结构,电磁力也更为均匀。针对5052-O铝合金薄板进行了非涡流电磁成形试验及有限元模拟,采用逆向识别方法对Cowper-Symonds和Johnson-Cook高应变率本构模型中的参数进行确定,并预测了 5052-O铝合金在高应变率下的流动应力。通过比较模拟与试验中试样标记点的变形高度、厚度及应变,证实了Johnson-Cook硬化模型在描述5052-O铝合金硬化行为时更为精确。最后,基于确定的参数进行了验证实验,实验数据与模拟结果相互印证,证实了模型的可靠性。
Constitutive Modeling for Aluminum Alloy Sheets in Non-eddy Current Electromagnetic Forming
Non-eddy current electromagnetic forming is a new type of electromagnetic forming process,which realized high-speed deformation of the workpieces by directly applying pulse current on the metal workpieces instead of induced eddy current.The speed reached 102 m/s and the strain rate was as high as 103 s-1,which did not have a complex coil structure and the electromagnetic force was more uniform.For the 5052-O aluminum alloy sheets based on the non-eddy current electromagnetic forming experiments and simulation,the parameters in the Cowper-Symonds and Johnson-Cook high strain rate constitutive model were determined by using the inverse identification method.The flow stress of 5052-O aluminum alloy sheets was predicted at the high strain rate.By comparing the simu-lated and experimental results,it is confirmed that the Johnson-Cook hardening model is more accu-rate in describing the hardening behavior of the 5052-O aluminum alloy sheets.Finally,a validation experiment was conducted based on the determined parameters,and the deformation height,thick-ness,and strain at the marked points of the specimens in the simulation were compared with those in the experiments.The experimental data and the simulation results corroborate with each other,con-firming the reliability.

electromagnetic formingconstitutive modelinverse identificationaluminum alloy sheethigh strain-rate forming

刘维、张敏、彭博、李佳琪、孟正华、黄尚宇

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武汉理工大学材料科学与工程学院,武汉,430070

武汉理工大学汽车工程学院,武汉,430070

电磁成形 本构模型 逆向识别 铝合金板 高应变率成形

2024

中国机械工程
中国机械工程学会

中国机械工程

CSTPCD北大核心
影响因子:0.678
ISSN:1004-132X
年,卷(期):2024.35(12)