中国科学:技术科学(英文版)2024,Vol.67Issue(1) :157-171.DOI:10.1007/s11431-023-2505-4

Planning method of droplet fusion scheduling based on mixed-integer programming

XIONG JiaCong CHEN JianKui WANG YiXin YIN ZhouPin LI YiQun
中国科学:技术科学(英文版)2024,Vol.67Issue(1) :157-171.DOI:10.1007/s11431-023-2505-4

Planning method of droplet fusion scheduling based on mixed-integer programming

XIONG JiaCong 1CHEN JianKui 1WANG YiXin 1YIN ZhouPin 1LI YiQun1
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作者信息

  • 1. State Key Laboratory of Intelligent Manufacturing Equipment and Technology,School of Mechanical Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China
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Abstract

The emergence of new display devices,such as organic light-emitting diodes,has brought about numerous advantages,including high material utilization,low cost,and high adaptability.These devices are manufactured using inkjet printing and possess the potential to become a key technology for display transformations.However,a challenge in achieving this is the display effect that reveals uneven brightness and darkness,which can be avoided by controlling the volume of ink solution in a pixel to within 5%.Currently,the volume difference among the nozzles of commercial printheads does not meet the requirements for volume uniformity,thus challenging the printing process.Therefore,designing a suitable printing method that allows for the fusion of different volumes of ink droplets,ultimately reducing the error of the post fusion process,is necessary.In this study,we propose a print display droplet fusion scheduling method comprising two main steps.First,we use a dichotomous trust domain algorithm to obtain a feasible range of printhead docking point spacings for different nozzle and pixel panel resolutions.Second,we model the printing process as a droplet fusion scheduling model based on mixed integer programming,with the optimization objective of achieving intra pixel volume uniformity via ensuring the volume uniformity of ink droplets within all pixels.We verified this method through numerical simulations and printing experiments using 394 pixels per inch(ppi)pixel panels and successfully reduced the volume uniformity error among pixels to within 5%.

Key words

printing display/droplet fusion/mixed-integer programming/dichotomous trust domain

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基金项目

National Natural Science Foundation of China(51975236)

National Key Research and Development Program of China(2018YFA0703203)

Innovation Project of Optics Valley Laboratory(OVL2021BG007)

出版年

2024
中国科学:技术科学(英文版)
中国科学院

中国科学:技术科学(英文版)

CSTPCDEI
影响因子:1.056
ISSN:1674-7321
参考文献量33
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