首页|Forced boiling of nonazeotropic immiscible mixture in a supercapillary microchannel array for ultra-high heat flux removal with chip junction temperature below 85℃
Forced boiling of nonazeotropic immiscible mixture in a supercapillary microchannel array for ultra-high heat flux removal with chip junction temperature below 85℃
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In this study,a structure-optimized two-phase microchannel heat sink with sintered submicron nucleation sites was developed and tested.The copper-based microchannels had a rectangular cross-section with an equivalent hydraulic diameter of 222 pm.The subcooled flow boiling characteristics were comprehensively compared between pure HFE-7100 and a non-azeotropic,immiscible binary mixture of HFE-7100 and water,considering heating areas of 1 and 5 cm.The total heating power input to the test section were 100-1500 and 250-3000 W for a 1 and 5 cm2 heat source,respectively,with a flow rate ranging from 50 to 150 L/h.Compared to pure HFE-7100,the non-azeotropic immiscible binary mixture of HFE-7100/water in the sintered porous microchannels exhibited a much higher overall heat transfer coefficient and lower power consumption.To maintain the junction temperature of a high power electronic chip below 85℃,the proposed supercapillary microchannel heat sink could effectively dissipate the heat flux of 1275 W/cm2 over 1 cm2 heat source and 500 W/cm2 over 5 cm2 heat source.In addition,the volume ratio of the binary mixture strongly influence the two-phase flow heat transfer characteristics.An optimal volume ratio exist in terms of the thermal resistance-pumping power minimization(HFE-7100:water=2:8 is recommended in this study).The findings of this investigation on the flow boiling properties of non-azeotropic immiscible mixtures help fill a gap in the related field.