中国科学:技术科学(英文版)2024,Vol.67Issue(6) :1783-1797.DOI:10.1007/s11431-023-2625-8

Regularized automatic frequency response function acquisition of a milling robot operating in a high-dimensional workspace

LUO WenLong TANG XiaoWei MA Tao GUO QiuShuang XU YanYan YUAN Xing ZHANG Lei MAO XinYong
中国科学:技术科学(英文版)2024,Vol.67Issue(6) :1783-1797.DOI:10.1007/s11431-023-2625-8

Regularized automatic frequency response function acquisition of a milling robot operating in a high-dimensional workspace

LUO WenLong 1TANG XiaoWei 2MA Tao 3GUO QiuShuang 2XU YanYan 4YUAN Xing 2ZHANG Lei 3MAO XinYong2
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作者信息

  • 1. School of Mechanical Science and Engineering,Huazhong University of Science and Technology Wuhan 430074,China;State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission System,Baotou 014030,China
  • 2. School of Mechanical Science and Engineering,Huazhong University of Science and Technology Wuhan 430074,China
  • 3. State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission System,Baotou 014030,China
  • 4. Wuhan Heavy Duty Machine Tool Group Corporation,Wuhan 430205,China
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Abstract

Because robotic milling has become an important means for machining significant large parts,obtaining the structural frequency response function(FRF)of a milling robot is an important basis for machining process optimization.However,because of its articulated serial structure,a milling robot has an enormous number of operating postures,and its dynamics are affected by the motion state.To accurately obtain the FRF in the operating state of a milling robot,this paper proposes a method based on the structural modification concept.Unlike the traditional excitation method,the proposed method uses robot joint motion excitation instead of hammering excitation to realize automation.To address the problem of the lack of information brought by motion excitation,which leads to inaccurate FRF amplitudes,this paper derives the milling robot regularization theory based on the sensitivity of structural modification,establishes the modal regularization factor,and calibrates the FRF amplitude.Compared to the commonly used manual hammering experiments,the proposed method has high accuracy and reliability when the milling robot is in different postures.Because the measurement can be performed directly and automatically in the operation state,and the problem of inaccurate amplitudes is solved,the proposed method provides a basis for optimizing the machining posture of a milling robot and improving machining efficiency.

Key words

milling robot/structural dynamics/frequency response function/automatic identification/modal regularization factor/high-dimensional workspace

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基金项目

National Natural Science Foundation of China(52175463)

Key R&D plan of Hubei Province(2022BAA055)

State Key Laboratory of Smart Manufacturing far Special Vehicles and Transmission System(GZ2022KF008)

出版年

2024
中国科学:技术科学(英文版)
中国科学院

中国科学:技术科学(英文版)

CSTPCDEI
影响因子:1.056
ISSN:1674-7321
参考文献量1
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