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表面织构对发动机活塞/缸套摩擦性能的影响

Influence of the Surface Texture on the Tribological Performances of Piston Skirt/Liner

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为探讨表面织构对发动机活塞/缸套之间的摩擦特性的影响,利用微细电解加工技术在真实的活塞裙部表面制作了4种不同直径,5种不同深度的微米级表面织构;为模拟发动机的运动状态,研制了往复式摩擦磨损试验机,以活塞裙部片段为上试样,缸套片段为下试样,分别在4种不同载荷和转速条件下,对活塞/缸套摩擦性能进行了评价.研究表明,表面织构在活塞/缸套的摩擦过程中表现出了很好的减摩效果,直径250 μm、深度5 μm的表面织构在载荷200 N,转速200 r/min的条件下比没有织构的试样降低摩擦37.8%;磨损试验表明该种表面织构也可以起到较为明显的减磨作用.
In order to study the effects of surface texture on the tribological performances of pis-ton skirt and cylinder liner, we fabricated dimple patterns with four different diameters and five different depths on the piston skirt by micro-electrolytic machining. A reciprocating tester was developed to simulate the motion state in the engine. The friction tests between the piston skirt (upper specimen) and the liner (lower specimen) were carried out on the rig. The results show that the surface texture has an obvious friction reduction effect, and the texture with the diam-eter of 250 μm and depth of 5 μm could reduce the friction coefficient by 37.8% on the condi-tion of 200 N and 200 r/min. Wear tests indicates that the surface texture plays an important role in wear resistance.

surface texturepiston skirtfrictionmicro-electrolytic machining

刘一静、袁明超、王晓雷

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南京航空航天大学,江苏省精密与微细制造技术重点实验室,江苏,南京,210016

表面织构 活塞裙部 摩擦 微细电解加工

国家高技术研究发展计划(863计划)国家自然科学基金

2006AA04Z32150675101

2009

中国矿业大学学报
中国矿业大学

中国矿业大学学报

CSTPCDCSCD北大核心EI
影响因子:1.83
ISSN:1000-1964
年,卷(期):2009.38(6)
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