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煤气化细渣残炭分选技术及其产物特性研究

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煤气化细渣(CGFS)作为煤气化工艺产生的副产品,富含残炭和多种无机元素,具有较高的利用价值.炭灰组分分离是其资源化利用与无害化处置的前提,然而残炭回收率较低极大地制约了其资源化利用.采用水力旋流器对其进行分级,联合螺旋分选机对CGFS进行重力分选,采用XRD、TG、SEM对各产品性质进行分析.分析结果表明,当水力旋流器的矿浆入料浓度为7.5%、给料压力为0.06 MPa时,可燃体回收率高达59.07%,底流灰分为40.17%,产率为36.50%;当螺旋分选机的入料矿浆流量为0.6 m3/s时,精矿、中矿与尾矿的灰分分别为44.00%、39.49%与85.28%,产率分别为28.78%、21.45%与49.76%.通过优化联合分选工艺参数可以实现炭灰高效分离,在最佳分离条件下得到的精矿、中矿与尾矿灰分分别为22.83%、51.37%和88.04%.CGFS中的矿物相分别富集到不同产品中,精矿中富集了柏林石、蓝晶石与赤铁矿;中矿中矿物相最少,主要为石英与赤铁矿;尾矿中富集了球形玻璃体.
Research on residual carbon separation technology of coal gasification fine slag and its product characteristics
As a by-product produced by coal gasification process,coal gasification fine slag(CGFS)is rich in residual carbon and various inorganic elements,and has high utilization value.The separation of carbon and ash components is a prerequisite for its resource utilization and harmless disposal,but the low recovery rate of residual carbon greatly restricts its resource utilization.A hydrocyclone was used to classify CGFS,which was combined with spiral separator for gravity separation of CGFS,and the properties of each product were analyzed by using XRD,TG,and SEM.The analysis results showed that when the slurry feed concentration of the hydrocyclone was 7.5%and the feed pressure was 0.06 MPa,the combustible recovery rate was as high as 59.07%,the bottom ash content was 40.17%,and the yield was 36.50%;when the feed slurry flow rate of the spiral separator was 0.6 m3/s,the ash contents of the concentrate,intermediate ore,and tailings were 44.00%,39.49%,and 85.28%,respectively,and the yields were 28.78%,21.45%,and 49.76%,respectively.By optimizing the parameters of the joint sorting process,efficient separation of coal ash could be achieved.Under the optimal separation conditions,the ash contents of the concentrate,intermediate ore,and tailings obtained were 22.83%,51.37%,and 88.04%,respectively.The mineral phases in CGFS were enriched in different products,with Berlin stone,blue spar,and hematite enriched in the concentrate,and least mineral phases in intermediate ore,mainly consisting of quartz and hematite,and spherical glass bodies enriched in the tailings.

coal gasification fine slagspiral separatorcombustible recovery ratephysical and chemical propertiesresource utilization

葛家君、江润平、张光伟、王治帅、李学娟、马运广、王书礼

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威海市海王旋流器有限公司,山东省威海市,264200

煤气化细渣 螺旋分选机 可燃体回收率 理化特性 资源化利用

2024

中国煤炭
煤炭信息研究院

中国煤炭

CSTPCD北大核心
影响因子:0.736
ISSN:1006-530X
年,卷(期):2024.50(12)