中国农机化学报2024,Vol.45Issue(2) :62-70.DOI:10.13733/j.jcam.issn.2095-5553.2024.02.010

机械割胶装备切割仿形机构设计与试验

Design and experiment of cutting feeler mechanism for rubber tapping machine

王玲玲 黄敞 陈娃容 张以山 郑勇 黎土煜
中国农机化学报2024,Vol.45Issue(2) :62-70.DOI:10.13733/j.jcam.issn.2095-5553.2024.02.010

机械割胶装备切割仿形机构设计与试验

Design and experiment of cutting feeler mechanism for rubber tapping machine

王玲玲 1黄敞 1陈娃容 1张以山 1郑勇 1黎土煜1
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作者信息

  • 1. 中国热带农业科学院橡胶研究所,海口市,571101;国家重要热带作物工程技术研究中心机械分中心,海口市,571101
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摘要

割胶是收获胶乳的重要途径,传统人力割胶技术专业性强且难度大,劳动强度高,近十年,机械采胶装备研发已成为破解产业掣肘的重要方向.为进一步提高割胶机械的割胶质量和工作平稳性,减少机械割胶伤树,按照传统人工割胶方式建立橡胶树割面的割胶轨迹方程,设计一种由导向器、割胶刀体、斜度装配体等部件组成的能够限深限厚的切割仿形机构.分析导向器、割胶刀体、斜度装配体等关键部件在割胶过程中的理论受力,并以手持式自动割胶机为试验本体,对设计的仿形切割机构开展大田割胶试验.结果表明:使用切割仿形机构割胶,更加贴合割面和割线,能够沿割胶轨迹切割出条状树皮,能够进行限深限厚仿形切割,减少伤树,切割平均负载电流稳定在1.0~1.5 A,与传统割胶模式相比,耗皮量比设置的上限值平均降低约10%,割胶深度约增加8%,验证切割仿形机构的设计,满足割胶技术要求.为天然橡胶产业机械化、智能化割胶装备关键切割部件的研发提供参考.

Abstract

As latex harvested from rubber trees,rubber tapping is an important way to harvest latex.Traditional tapping technology is professional,difficult and high labor intensity.The research and development of mechanical rubber tapping equipment has become an important direction to crack the constraints of the industry in past ten years.In order to improve rubber tapping machinery quality and stability,and reduce rubber tree injury,the rubber tapping trajectory equation was established according to the traditional manual tapping method,and a mechanism composed of guider,slope assemblage and cutting knife was designed in the research,which could limit the cutting depth and thickness.The theoretical forces of the key components were also analyzed.Using a hand-held automatic rubber tapping machine as the test body,the cutting feeler mechanism designed was tested in rubber tapping.The results showed that the cutting feeler mechanism could fit the tapping surface and trajectory better,cut out the strip-shaped bark,limit cutting depth and thickness and reduce rubber tree damage.The average cutting current was stable between 1.0 A and 1.5 A.Compared to traditional tapping method,bark consumption was on average less than 10%compared with set upper value and tapping depth was increased at 8%.The design was verified,which met the technical requirements of rubber cutting operation.The cutting feeler mechanism proposed in this study is meaningful to improve cutting quality,stability and practicality.This research provides a reference for the subsequent development of mechanized and intelligent rubber tapping mechanism.

关键词

橡胶树/割胶装备/切割仿形机构/割胶轨迹/限深限厚

Key words

Hevea brasiliensis/rubber tapping machine/cutting feeler mechanism/tapping trajectory/cutting depth and bark thickness control

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基金项目

海南省自然科学基金(522RC788)

国家重点研发计划(2020YFD1000600)

出版年

2024
中国农机化学报
农业部南京农业机械化研究所

中国农机化学报

CSTPCD北大核心
影响因子:0.684
ISSN:2095-5553
参考文献量32
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