中国铁道科学2024,Vol.45Issue(3) :107-116.DOI:10.3969/j.issn.1001-4632.2024.03.10

Cu,Fe和SiO2粉末对轮轨间摩擦性能影响试验

Experimental Study on the Influence of Cu,Fe,and SiO2 Powders on the Friction Performance between Wheel Rail Materials

宋瑞 孙丽霞 张忠凯 徐力 吴毅 沈钢
中国铁道科学2024,Vol.45Issue(3) :107-116.DOI:10.3969/j.issn.1001-4632.2024.03.10

Cu,Fe和SiO2粉末对轮轨间摩擦性能影响试验

Experimental Study on the Influence of Cu,Fe,and SiO2 Powders on the Friction Performance between Wheel Rail Materials

宋瑞 1孙丽霞 2张忠凯 3徐力 4吴毅 5沈钢6
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作者信息

  • 1. 同济大学铁道与城市轨道交通研究院,上海 201804;中铁检验认证中心有限公司,北京 100081;中国铁道科学研究院集团有限公司标准计量研究所,北京 100081
  • 2. 中国铁道科学研究院集团有限公司铁道科学技术研究发展中心,北京 100081;高速铁路与城轨交通系统技术国家工程研究中心轮轨关系实验室,北京 100081
  • 3. 中铁检验认证中心有限公司,北京 100081;中国铁道科学研究院集团有限公司标准计量研究所,北京 100081
  • 4. 中国铁道科学研究院集团有限公司标准计量研究所,北京 100081
  • 5. 中国铁道科学研究院集团有限公司金属及化学研究所,北京 100081
  • 6. 同济大学铁道与城市轨道交通研究院,上海 201804
  • 折叠

摘要

为寻找可替代硬质氧化物颗粒且能增加摩擦系数,并能减少对轮轨表面损伤的增黏材料,利用销盘摩擦试验机,在试验压力为0.5 MPa、转速为100,200,350,500r·min-1条件下,采用向轮轨摩擦表面添加粉末并观测摩擦表面形貌的方法,比较测试Cu,Fe与SiO2粉末对摩擦系数、磨损量及表面硬度影响的差异性.结果表明:Cu,Fe粉末增加轮轨间摩擦系数的作用大于硬质SiO2粉末,在摩擦表面添加Cu粉后摩擦系数增加0.2~0.3,添加Fe粉后增加0.1~0.2,添加SiO2粉后在转速低于200 r·min-1条件下增幅低于0.1,但在转速高于200r·min-1条件下并没有增加;低转速条件下SiO2和Fe粉末使磨损量增加40%以上,而在转速大于200r·min-1时Cu粉末使磨损量降低50%,原因在于高硬度粒子加剧了对摩擦表面的犁削程度,导致磨损量成倍增加,而Cu粉末在剪切力的作用下易发生大塑性变形,从而黏附在摩擦表面,起到增大摩擦力和减小磨损量的作用;低速条件下Fe粉末和SiO2粉末硬度高,与摩擦表面形成咬合作用,导致摩擦系数增加,而在转速提高时Fe和SiO2粉末被粉碎细化,微细颗粒具有滚动效应,弱化了摩擦表面间的剪切力,难以起到增加摩擦系数的作用.

Abstract

In order to find alternative hard oxide particles to increase friction coefficient as well as adhesive materials to reduce damage to wheel rail surface,the effects of Cu,Fe and SiO2 powders on the friction coefficient,wear and surface hardness were compared and tested using a pin-on-disk friction testing machine by adding powder to the wheel rail friction surface,and the morphology of the friction surface were analyzed under the testing pressure of 0.5 MPa and the rotational speed of 100,200,350 and 500 r·min-1.The results showed that the effect of Cu and Fe powder on increasing the friction coefficient between wheel and rail is greater than that of hard SiO2 powder.The friction coefficient increased by 0.2-0.3 after Cu powder was added to the friction surface,0.1-0.2 after Fe powder was added.When the rotational speed was less than 200 r/min,the increase in friction coefficient by adding SiO2 powder was below 0.1.While the friction coefficient did not increase when the rotational speed exceeded 200 r·min-1.In terms of low rotational speed conditions,SiO2 and Fe powder increased wear by over 40%.When the rotational speed was greater than 200 r·min-1,Cu powder reduced the wear by 50%.The reason was that high hardness particles intensified the plowing of the friction surface,leading to a doubling of wear.Under the action of shear force,Cu powder is prone to significant plastic deformation,so as to adhere to the friction surface,which could increase friction and reduce wear.Under low rotational speed conditions,the hardness of Fe and SiO2 powder was high,which formed an bite effect with the friction surface,leading to an increase in friction coefficient.As the increase of rotational speed,Fe and SiO2 powder were crushed and refined,and the fine particles have a rolling effect,weakening the shear force between the surfaces and making it difficult to increase the friction coefficient.

关键词

轮轨关系/轮轨摩擦/粉末颗粒/磨损/增黏/摩擦系数

Key words

Wheel rail interaction/Wheel-rail friction/Powder particles/Wear/Increase adhesion/Friction coefficient

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基金项目

中国国家铁路集团有限公司科技研发计划(L2022J003)

中国铁道科学研究院集团有限公司院项目(2023YJ325)

出版年

2024
中国铁道科学
中国铁道科学研究院

中国铁道科学

CSTPCDCSCD北大核心
影响因子:1.191
ISSN:1001-4632
参考文献量15
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