中国铁道科学2024,Vol.45Issue(5) :67-76.DOI:10.3969/j.issn.1001-4632.2024.05.07

基于正交编解码的钢轨探伤数据信噪比提升研究

Research on Enhancing the Signal-to-Noise Ratio of Rail Flaw Detection Data Based on Double-Beat Orthogonal Encoding and Decoding

梅田 张玉华 张世红 李忠 熊龙辉
中国铁道科学2024,Vol.45Issue(5) :67-76.DOI:10.3969/j.issn.1001-4632.2024.05.07

基于正交编解码的钢轨探伤数据信噪比提升研究

Research on Enhancing the Signal-to-Noise Ratio of Rail Flaw Detection Data Based on Double-Beat Orthogonal Encoding and Decoding

梅田 1张玉华 1张世红 1李忠 2熊龙辉1
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作者信息

  • 1. 中国铁道科学研究院集团有限公司基础设施检测研究所,北京 100081
  • 2. 北京铁科英迈技术有限公司,北京 100081
  • 折叠

摘要

超声波检测作为钢轨探伤的重要手段已得到广泛应用,但使用传统超声发射接收技术会因幻象波和换能器串扰而造成超声探伤检测数据信噪比较低.为此,基于幻象波和换能器串扰的影响机理,并根据超声换能器压电晶片激发超声波频率与加载换能器压电晶片高压脉冲激励频率相同的特点,研究双拍正交编解码技术,即采用正交频率的高压脉冲激励信号作用于超声换能器压电晶片以产生频率正交的超声发射信号,通过对应的解码方式实现幻象波和换能器的串扰抑制,以达到提高探伤检测数据信噪比的目的;通过搭建超声系统试验平台,完成对国标伤损探伤A显、B显试验数据分析.结果表明:对于A显数据,双拍正交编解码技术对幻象波和换能器串扰的抑制作用强于对伤损回波信号抑制作用,平均抑制比为10.39 dB;对于B显数据,采用双拍正交编解码模式时伤损检出率为100%,对幻象波和换能器串扰消除亦为100%;相较于传统超声发射接收模式,采用双拍正交编解码的超声发射接收技术可在不影响伤损检出率的前提下,消除幻象波和换能器串扰影响,提高超声探伤检测数据信噪比,减少伤损误判漏判.

Abstract

Ultrasonic detection has been widely used as an important means of rail flaw detection.However,the signal-to-noise ratio(SNR)of flaw detection data obtained using traditional ultrasonic transmitting and receiving methods is often low due to ghost echo and transducer mutual interference.To address this issue,the influence mechanism of ghost echo and transducer mutual interference is discussed according to the characteristics that the frequency of ultrasonic excitation of piezoelectric wafers in ultrasonic transducer coincides with that of the high-voltage pulse excitation of piezoelectric wafer in the loaded transducer.The double-beat orthogonal code technology is studied,high voltage pulse excitation signal with orthogonal frequency is applied to piezoelectric wafer of ultrasonic transducer to generate ultrasonic transmitting signal with orthogonal frequency.The corresponding decoding method is employed to suppress ghost echoes and the transducer mutual interface,thereby enhancing the SNR of detection data.An experimental platform for the ultrasonic system is built,and the A-display and B-display test data from national standard flaw detection are analyzed.The results show that for A-display data,the suppression of ghost echoes and the transducer mutual interference by the double-beat orthogonal code is more effective than that of the damaged signal,with an average suppression ratio of 10.39 dB.For B-display data,the damage detection rate is 100%when using the double-beat orthogonal code mode,and the ghost wave and the transducer mutual interference elimination is 100%.Compared with traditional ultrasonic transmitting and receiving methods,the double-beat orthogonal code ultrasonic transmitting and receiving technology can eliminate the influence of ghost echoes and the transducer mutual interference,improve the SNR of ultrasonic signal,and reduce the misjudgment and missed detection of injury,all without compromising the damage detection rate.

关键词

钢轨探伤/双拍正交编解码/幻象波/换能器串扰/伤损报警

Key words

Rail flaw detection/Double-beat orthogonal encoding and decoding/Ghost echo/Transducer mutual interference/Injury alert

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基金项目

中国国家铁路集团有限公司科技研究开发计划揭榜挂帅课题(K2021G001)

中国铁道科学研究院集团有限公司院基金课题(2022YJ156)

出版年

2024
中国铁道科学
中国铁道科学研究院

中国铁道科学

CSTPCDCSCD北大核心
影响因子:1.191
ISSN:1001-4632
参考文献量19
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