中国铁道科学2024,Vol.45Issue(6) :101-110.DOI:10.3969/j.issn.1001-4632.2024.06.11

51CrV4轴箱弹簧钢的热处理工艺-组织-性能研究

Correlation of Heat Treatment Process-Microstructure-Mechanical Properties of 51CrV4 Journal Box Spring Steel

徐超 王玉婷 曹欣旺 赵国亮 王晨阳 胡杰 许鑫 吕晶 杨其全
中国铁道科学2024,Vol.45Issue(6) :101-110.DOI:10.3969/j.issn.1001-4632.2024.06.11

51CrV4轴箱弹簧钢的热处理工艺-组织-性能研究

Correlation of Heat Treatment Process-Microstructure-Mechanical Properties of 51CrV4 Journal Box Spring Steel

徐超 1王玉婷 1曹欣旺 2赵国亮 3王晨阳 1胡杰 1许鑫 1吕晶 1杨其全1
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作者信息

  • 1. 中国铁道科学研究院集团有限公司金属及化学研究所,北京 100081
  • 2. 北京中铁科新材料技术有限公司,北京 100081
  • 3. 天津中车机辆装备有限公司,天津 300232
  • 折叠

摘要

利用光学显微镜(OM)、场发射扫描电镜(FESEM)、万能拉力及旋转弯曲疲劳试验机,分析51CrV4弹簧钢在840~900 ℃淬火及380~520 ℃回火工艺下的组织性能演变规律,并对弹簧钢最佳性能的选择进行探讨,以确定51CrV4轴箱弹簧钢的适宜热处理工艺.结果表明:随着淬火温度的升高,51CrV4弹簧钢晶粒逐渐长大,组织奥氏体化及渗碳体溶解更充分,残留并遗传的块状铁素体及未溶颗粒状渗碳体减少,因此拉伸和疲劳强度升高,韧性和塑性下降;随着回火温度升高,马氏体向回火屈氏体的转变更充分,碳化物逐渐由针状长大成棒状或颗粒状,固溶强化和析出强化作用减弱,致使强度下降而韧性和塑性升高.鉴于实际服役中51CrV4弹簧失效较多且冲击韧性偏低的情况,弹簧钢应具有合理的强度与韧性匹配,则获得最优综合性能的热处理工艺范围为淬火900 ℃+回火460~480 ℃、淬火880 ℃+回火460 ℃,此时抗拉和屈服强度分别为1 505~1 551和1389~1 430 MPa,冲击韧性为 14.7~16.7 J.

Abstract

To study the optimum heat treatment process of 51CrV4 spring steel for high-speed trains,the microstructure and mechanical property changes of the steel under quenching temperatures ranging from 840-900 ℃ and tempering temperatures from 380-520 ℃ were analyzed using Optical Microscope(OM),Field Emission Scanning Electron Microscopy(FESEM),universal tensile and the rotating bending fatigue testing machine.The criteria for selecting the best performance of the spring steel of journal box were discussed to determine the suitable heat treatment process.The results show that with the increase of quenching temperature,the austenite grains of 51CrV4 gradually grow larger,the cementite dissolves more completely into the austenite,less blocky ferrites and undissolved granular cementites are remained,which result in the increase of tensile and fatigue strength,and the decrease of toughness and plasticity.With an increase in tempering temperature,the transformation from martensite to tempered troosite becomes more complete,and the carbide precipitate grows from needle-like to rod-like or granular shapes,solution strengthening and precipitation strengthening become weaker,which contributes to a decrease in strength and an increase in toughness and plasticity.Considering that the 51CrV4 journal box spring still has a higher failure rate and lower impact toughness,a reasonable strength-toughness matching should be achieved for 51CrV4 steel.Therefore,the optimum heat treatment process ranges for obtaining better comprehensive performances are quenching at 900 ℃ followed by tempering at 460-480 ℃,quenching at 880 ℃ followed by tempering at 460 ℃.The tensile and yield strength are 1505-1551 MPa and 1389-1430 MPa,respectively,and the impact toughness is 14.7-16.7 J.

关键词

热处理工艺/51CrV4钢/轴箱弹簧/组织性能/弹簧失效

Key words

Heat treatment process/51CrV4/Journal box spring/Microstructure and properties/Spring failure

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出版年

2024
中国铁道科学
中国铁道科学研究院

中国铁道科学

CSTPCDCSCD北大核心
影响因子:1.191
ISSN:1001-4632
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