中国钨业2024,Vol.39Issue(3) :39-47.DOI:10.3969/j.issn.1009-0622.2024.03.005

表面凹凸微织构增强磁控溅射MoS2薄膜润滑性能研究

Enhanced Lubricating Properties of Sputtered MoS2 Thin Films by Surface Concave-convex Microstructure

刘悦 吴振江 黄俊奇 马捷 李洪义 陈树群
中国钨业2024,Vol.39Issue(3) :39-47.DOI:10.3969/j.issn.1009-0622.2024.03.005

表面凹凸微织构增强磁控溅射MoS2薄膜润滑性能研究

Enhanced Lubricating Properties of Sputtered MoS2 Thin Films by Surface Concave-convex Microstructure

刘悦 1吴振江 2黄俊奇 2马捷 2李洪义 2陈树群2
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作者信息

  • 1. 北京机械工业自动化研究所有限公司 电气物理设备技术工程事业部,北京 100120
  • 2. 北京工业大学 材料科学与工程学院,北京 100124
  • 折叠

摘要

轴承钢的表面形貌对其摩擦磨损性能有很大影响,本文采用激光加工技术对GCr15轴承钢进行表面织构化处理,系统研究了织构类型、织构密度及载荷对MoS2薄膜润滑性能的影响规律.研究表明,MoS2薄膜在凹凸微织构表面的润滑寿命(556 min)显著高于凹孔微织构表面(39 min)和光滑表面(46 min),并在30 N的外加载荷下呈现出超低的摩擦系数(0.064).分析发现凹凸微织构中的微凸结构在被磨球挤压后会与MoS2一起存储于相邻微孔中,进而在后续摩擦过程中持续释放润滑材料,显著延长润滑寿命.此外,相对于高织构密度,低织构密度会更有利于MoS2润滑效果的提升.本研究的开展对于提升MoS2固体润滑材料的使用效能具有积极意义.

Abstract

A concave-convex microtextured surface was fabricated on GCr15 bearing steel using laser processing techniques. The effects of texture type,texture density,and load on the lubrication performance of MoS2 films were systematically investigated. The results indicate that the lubricating lifetime of MoS2 on the concave-convex microtextured surface (556 min) is significantly greater than that on the pit microtextured surface (39 min) and the smooth surface (46 min). Notably,an ultra-low friction coefficient of 0.064 was observed on the concave-convex microtextured specimen under a normal load of 30 N. Analysis results reveals that the micro-convex structures within the concave-convex microtexture,when compressed by the grinding ball,retain MoS2 within adjacent micropores. This results in a continuous release of the lubricant during the friction process,which greatly extends the lubrication life. Furthermore,lower texture densities are found to be more beneficial for enhancing the lubrication performance of MoS2 in comparison with higher densities. These findings have significant implications for improving the effectiveness of MoS2 solid lubricants in practical applications.

关键词

表面织构/MoS2薄膜/固体润滑/摩擦学特性

Key words

surface texture/MoS2 films/solid film lubrication/tribological properties

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出版年

2024
中国钨业
中国钨业协会

中国钨业

CSTPCD
影响因子:0.57
ISSN:1009-0622
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