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空调冷却海水泵后盖处滚动轴承松动故障诊断

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某船用空调冷却海水泵后盖处滚动轴承有异常声响,通过监测发现振动超标.文章针对该异常现象开展了故障诊断研究,采用红外热成像仪和振动分析仪进行了数据测量,测量了泵后盖的温度,以及滚动轴承的转速、相位、振动速度、振动加速度波形等.数据表明,后盖表面温度正常、轴承振动相位不稳定,进一步分析发现了振动速度时域波形幅值不稳定,速度和加速度频谱中除工频外还存在丰富的高次谐波成分.经综合测试与分析,判断后盖处滚动轴承存在松动.根据诊断结果,对轴承进行了替换,替换后的空调冷却海水泵振动幅值回归正常.
There is an abnormal sound from the rolling bearing at the rear cover of a marine air conditioning cooling seawater pump.Through monitoring,it finds that the excessive vibration leads to the sound.This paper stud-ied the fault diagnosis of this abnormal phenomenon,using an infrared thermal imager and a vibration analyzer for data measurements,including the temperature of the pump rear cover,the speed,phase,vibration speed,and vi-bration acceleration waveform of the rolling bearings.The data shows that the surface temperature of the rear cover is normal,and the vibration phase of the rolling bearing is unstable.Further analysis reveals that the amplitude of the velocity time-domain waveform is unstable,and there are abundant high-order harmonic components in the velocity and acceleration spectra in addition to the power frequency.According to the testing and analysis,it proves that the rear cover bearing was loose.Due to the diagnostic results,it replaced the bearing,and the vibration amplitude of the replaced air conditioning cooling seawater pump returned to normal.

seawater pumprolling bearinghigh-order harmonicsphaselooseness

于忠杰、于习武、高洪滨、王飞章

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92601部队,广东湛江 524000

92511部队,广东湛江 524000

海军士官学校,安徽蚌埠 233012

海水泵 滚动轴承 高次谐波 相位 松动故障

2024

中国修船
中国船舶重工集团公司生产经营部 中国造船工程学会修船技术学术委员会 天津修船技术研究所

中国修船

影响因子:0.161
ISSN:1001-8328
年,卷(期):2024.37(3)
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