中国烟草学报2024,Vol.30Issue(6) :48-54.DOI:10.16472/j.chinatobacco.2023.206

片状烟斗丝塑型、定型、切片设备的设计

A device for the molding,shaping and slicing of flaky pipe tobacco

唐瑜婉 宋世旭 李思瑶 李劲锋 杨璞 徐景涛 胡立夏 张溦 曾代龙
中国烟草学报2024,Vol.30Issue(6) :48-54.DOI:10.16472/j.chinatobacco.2023.206

片状烟斗丝塑型、定型、切片设备的设计

A device for the molding,shaping and slicing of flaky pipe tobacco

唐瑜婉 1宋世旭 1李思瑶 1李劲锋 1杨璞 1徐景涛 1胡立夏 1张溦 1曾代龙2
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作者信息

  • 1. 四川中烟工业有限责任公司,四川三联新材料有限公司,四川成都车城西二路 66 号 610100
  • 2. 四川中烟工业有限责任公司,技术研发中心,四川成都成龙大道 2 段,成都 610100
  • 折叠

摘要

[目的]实现片状烟斗丝的国产化自主研制、丰富烟斗丝型制、提升烟斗丝风味、提高生产效率,设计一套适用于片状烟斗丝塑型、定型和切片的设备.[方法]首先通过液压缸将预处理后的烟片进行压制塑型,然后采用机械式搭扣模具对塑型后的烟饼进行再次定型,使烟饼更紧实、不易反弹,最后通过 PLC 控制系统实现烟饼的切片.[结果]该设备生产出的片状烟斗丝符合质量设定要求,片状烟斗丝长度为 50~70 mm,宽度为 20~30 mm,厚度为 2~3 mm,重量为 3~5 g,切片速度达到 30片/min,有效作业率达到 90%.

Abstract

[Background]To achieve domestic independent development of flaky pipe tobacco shreds,enrich its types,enhance its types,and improve production efficiency,a set of experimental equipment for molding,shaping and slicing of flaky pipe tobacco has been developed and designed.[Methods]Firstly,the pre-treated tobacco leaves were pressed and molded by hydraulic cylinder.Then,a mechanical buckle mold was used to mold the shaped cake tobacco,making them more compact and less prone to rebound.Finally,the pipe tobacco flake was sliced by the PLC control system.[Results]The equipment produces shredded pipe tobacco that meets the quality requirements,with lengths of 50-70 mm,widths of 20-30 mm,thicknesses of 2-3 mm,weights of 3-5 g,a slicing speed of 30 slices/min,and an effective operation rate of 90%.

关键词

片状烟斗丝/塑型设备/定型设备/切片设备/烟草设备/自动化

Key words

flaky pipe tobacco/molding requirement/shaping requirement,slicing requirement/tobacco equipment/automatic

引用本文复制引用

出版年

2024
中国烟草学报
中国烟草学会

中国烟草学报

CSTPCDCSCD北大核心
影响因子:1.182
ISSN:1004-5708
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