Development of a detection system for cigarettes transmission in filter cigarette maker ZJ119
To achieve precise diagnosis of the"flying cigarettes"fault in the Spider-Transfer Drum System of the filter cigarette maker ZJ119,a detection system for cigarettes transmission was designed.The system utilized a proximity switch and pulse signals to assign numbers to the cigarette troughs and suction claws,and employed a photoelectric sensor to detect the status of the cigarettes,identifying missing cigarettes troughs and claws.Comparative tests were conducted on the ZJ119 machine group before and after the improvement,using the"Furongwang(Hard)"cigarettes produced by Changde Cigarette Factory.The results showed that:1)When"flying cigarettes"occurred,the detection system can accurately and effectively determine the fault point at the handover location.2)After the improvement,the machine group would alarm and stop when the number of missing tobacco sticks in a single tobacco holding slot reached 30 during continuous operation.3)The average number of adjustments was reduced by 1.6 times,and the average adjustment time was reduced by 95.2 minutes/time.This technology provides a support for improving the intelligence level and maintenance efficiency of the filter cigarette maker.
filter cigarette maker ZJ119flying cigarettesspidertransfer drumdetection system