首页|2 000 MPa级以上超高强预应力钢绞线组织性能调控研究现状

2 000 MPa级以上超高强预应力钢绞线组织性能调控研究现状

Research status of microstructure and properties control of ultra-high strength prestressed steel strand above 2 000 MPa grade

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随着国家高速公路、铁路等公共设施逐渐扩展,对钢绞线力学性能的要求也在不断提高,目前应用普遍的1 860 MPa级预应力钢绞线已无法满足使用要求.使用超高强钢绞线具有高效、节能、经济、低碳等优势.国内诸多钢铁企业正在尝试开发2 000 MPa级以上超高强预应力钢绞线,但由于缺乏对钢绞线产品明确的组织性能控制目标,无法同时兼顾其各项性能,而且无法进行批量生产和投入使用.综述了超高强预应力钢绞线的发展趋势,从珠光体片层的晶界强化、铁素体内的位错强化、渗碳体溶解的固溶强化等方面深入探讨了其强化机理;提出高碳钢原料盘条的成分设计优化和组织调控方向,可为超高强预应力钢绞线最终组织性能的保证奠定基础;而控制钢绞线深加工过程中拉拔模具角度、拉拔变形量分配、稳定化处理温度与张力等参数,可以进一步改善其组织性能;最后针对超高强钢绞线研究及产业化过程中的瓶颈问题进行总结,围绕未来钢绞线产品综合性能提高的迫切需求,提出超高强钢绞线开发的发展趋势,旨在为2 000 MPa级以上超高强预应力钢绞线的产业化提供方向.
With the gradual expansion of national highways,railways and other public facilities,the requirements for the mechanical properties of steel strands are also increasing.At present,the widely used 1 860 MPa prestressed steel strands have been unable to meet the requirements.The use of ultra-high strength steel strand has the advanta-ges of high efficiency,energy saving,economy and low carbon.Many domestic iron and steel enterprises are trying to develop ultra-high strength prestressed steel strands above 2 000 MPa.However,due to the lack of clear organi-zational performance control objectives for steel strands products,their various properties can't be balanced at the same time,and cannot be mass-produced and put into use.The development trend of ultra-high strength prestressed steel strand is reviewed.The strengthening mechanism is discussed from the aspects of grain boundary strengthening in pearlite lamellar,dislocation strengthening in ferrite and solid solution strengthening of cementite dissolution.The composition design optimization and microstructure control of high carbon steel raw material wire rod are put forward,and it can lay a foundation for ensuring the final microstructure and properties of ultra-high strength pres-tressed steel strand.The microstructure and properties of steel strand can be further improved by controlling the pa-rameters of drawing die angle,drawing deformation distribution,stabilization treatment temperature and tension in the production process of steel strand.Finally,the bottleneck problems in the research and industrialization of ultra-high strength steel strands are summarized.Based on the urgent need to improve the comprehensive performance of steel strand products in the future,the development trend of ultra-high strength steel strands is proposed,aiming to provide direction for the industrialization of ultra-high strength prestressed steel strands above 2 000 MPa.

steel strandultra-high strengthmicrostructure and propertycontrolled rolling and coolingpullingstabilization treatment

王海宾、傅超、狄增文、王建忠、李娜、蒋波

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河钢集团宣钢公司,河北宣化 075100

河北省钢结构用钢工程技术研究中心,河北宣化 075100

北京科技大学材料科学与工程学院,北京 100083

钢绞线 超高强度 组织性能 控轧控冷 拉拔 稳定化处理

河钢集团有限公司重点科技项目

HG2022130

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(4)
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