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特殊钢线材在线等温热处理(QM)技术研究进展

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特殊钢线材在线等温热处理(QM)是指线材吐丝后利用其轧后余热直接在线浸入恒温盐浴槽来控制冷却的新型在线等温热处理技术.QM技术具有冷速快、温域宽的特点,可用于超高强高碳珠光体钢、中碳贝氏体非调质钢和免退火低碳合金钢等特殊钢线材产品.超高强高碳珠光体钢盘条用于制造桥梁缆索镀锌铝钢丝,实现抗拉强度2 130 MPa、扭转次数18次以上.中碳贝氏体非调质钢在不添加贵重合金元素的前提下通过控冷工艺获得全贝氏体组织,满足8.8级紧固件的强度要求,同时可实现1/6冷顶锻不开裂.免退火低碳合金钢经QM处理后,盘条断面收缩率均明显高于传统缓冷工艺,变形能力更高,可实现免退火拉拔加工.QM技术免除了二次热处理并实现了合金元素减量化,"双碳"背景下具有广阔的市场推广前景.介绍了 QM工艺流程、技术原理及相关产品的最新研发进展.
Research progress on online isothermal heat treatment(QM)technology for special steel wire
Online isothermal heat treatment(QM)of special steel wire refers to a new type of online isothermal heat treatment technology that uses the residual heat from rolling to directly immerse the wire into a constant temperature salt bath to control cooling after wire drawing.QM technology has the characteristics of fast cooling rate and wide temperature range,and can be used for special steel wire products such as ultra-high strength high-carbon pearlite steel,medium-carbon bainite non-quenched and tempered steel,and non-annealed low-carbon alloy steel.Ultra-high strength high-carbon pearlite steel wire rod is used to manufacture galvanized aluminum steel wire for bridge cable,which can achieve tensile strength of 2 130 MPa and torsion times of more than 18 times.Medium-carbon bainite non-quenched and tempered steel obtains the full bainite structure through the controlled cooling process without adding precious alloying elements,which meets the strength requirements of standard parts in strength classes 8.8,and can achieve 1/6 cold top forging without cracking.After QM treatment,the section area reduction rate of non-annealed low-carbon alloy steel is significantly higher than that of the traditional slow cooling process,and the de-formation capacity is higher,which can realize annealing-free drawing processing.QM technology eliminates the sec-ondary heat treatment and realizes the reduction of alloying elements,which has broad market prospects under the background of"carbon peaking"and"carbon neutrality".The QM process flow,technical principles,and the latest research and development progress of related products are introduced.

special steelwire rodonline isothermal heat treatmentultra-high strengthlow carbon emission

李阳、邓铁松

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青岛特殊钢铁有限公司线材研究所,山东青岛 266409

青岛特殊钢铁有限公司线材事业部,山东青岛 266409

特殊钢 线材 在线等温热处理 超高强度 低碳排放

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(9)
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