首页|富氧助燃蓄热式钢包烘烤的数值模拟

富氧助燃蓄热式钢包烘烤的数值模拟

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钢包烘烤作为炼钢生产中的一个重要环节,其能耗和NO,排放水平对整个生产流程的节能减排效果具有重要影响.因此,为了研究富氧助燃对蓄热式钢包烘烤过程的影响,首先借助SpaceClaim软件建立钢包三维模型,采用数值模拟的方法,基于标准k-ε湍流模型、组分输运燃烧模型和DO辐射模型,建立了蓄热式钢包烘烤的气体燃烧、流动与耦合传热的多场耦合数学模型.然后根据所建模型,利用有限元分析软件ANSYS Fluent 2024 R1,模拟氧气体积分数为21%、24%、27%、30%、33%和99%时钢包内的燃烧场,并分析不同氧气含量条件下钢包内部流体流动特征、燃烧温度场和NOx含量的分布情况,同时对钢包内衬温度分布及其升温速率进行讨论.结果表明,在数值模拟设定的边界条件下,采用富氧助燃不仅能够提高钢包烘烤的火焰温度,而且能够加快钢包烘烤速率、提高燃烧效率、节约煤气.因此,将蓄热式燃烧技术与富氧助燃结合进行研究,以期对钢包烘烤工艺的改进提供一定的参考.
Numerical simulation of regenerative ladle preheating assisted by oxygen-enriched combustion
Ladle baking,a pivotal component within the steel production process,exerts a profound influence on the overall energy consumption and emission profiles of the entire manufacturing cycle.Therefore,in order to investi-gate the effect of oxygen-enriched combustion on regenerative ladle baking process,a three-dimensional model of the ladle was firstly established with the help of SpaceClaim software.Numerical simulation was used to establish a multi-field coupled mathematical model of combustion,flow and heat transfer based on the standard k-e turbulence model,species transport model,and DO radiation model.Based on the established model,the finite element AN-SYS Fluent 2024 R1 was used to numerically simulate the combustion field of oxygen at volume fractions of 21%,24%,27%,30%,and 99%inside the ladle,and analyze the distribution of flow field,temperature field,and NOx in ladle under different oxygen concentrations.The analysis results show that under the numerical simulation condi-tions,oxygen-enrichment combustion can not only increase the flame temperature of the ladle heating,but also has the characteristics of high combustion efficiency,fast heating speed and saving gas.Therefore,the combination of oxygen-enriched combustion and regenerative baking technology is studied in order to provide reference for the im-provement of ladle baking technology.

ladle heateroxygen-enrichment combustioncombustion fieldmulti-field coupled mathematical modelnumerical simulationenergy saving and consumption reduction

王立鹏、张占伟、李梅娟、陈雪波

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辽宁科技大学电子与信息工程学院,辽宁鞍山 114051

大连新瑞晨环保科技有限公司,辽宁大连 116001

钢包烘烤器 富氧助燃 燃烧场 多场耦合数学模型 数值模拟 节能降耗

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(11)