首页|以动态精准设计思想建设绿色智能示范钢厂

以动态精准设计思想建设绿色智能示范钢厂

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河钢唐钢新区是河钢集团以"绿色化、智能化、品牌化"为建设目标,借助区位调整契机,按照高质量发展和绿色低碳转型设计建设的新一代流程钢厂.在唐钢新区的工程设计中,摒弃了传统的立足于各工序/装置的静态能力估算和不同富余系数假定的钢厂静态设计,而是以冶金流程工程学为指导,将钢厂动态精准设计用于构建唐钢新区的信息物理系统,为物理空间的静态结构框架以及动态运行的路径、轨迹和时-空边界优化打下坚实基础.为贯彻动态精准设计原则,采用一系列数字技术,在信息空间构建了工厂数据库平台以及一体化计划排程、全流程实时动态调度、全流程工艺数字化、设备智能运维和能源精细化管控系统.通过信息空间与物理空间中的人、机、料、法、环主要要素的相互映射、实时交互和高效协同,使信息物理系统内的资源配置和运行可以按需响应、快速迭代、动态优化,以解决生产制造和能源耗散过程中的复杂性和不确定性问题,实现唐钢新区物质流在长时间范围内动态-稳定-均衡地匹配、全流程整体运行时间最小化、能源耗散减少而使流程能耗最小化.唐钢新区为冶金行业的产业升级和新质生产力的发展贡献了一座绿色智能钢厂.
Building a green smart demonstration steel plant with idea of dynamic and accurate design
Tangsteel New Area is a new generation of process steel plant designed and constructed by HBIS Group in accordance with high-quality development and green low-carbon transformation with the construction goal of"green,intelligent and branding",taking advantage of the opportunity of location adjustment.In the engineering design of Tangsteel New Area,the traditional static design of steel plant based on static capacity estimation of each process/device and different surplus coefficient assumption is abandoned,and the dynamic and accurate design of steel plant is used to construct the cyber-physical system of Tangsteel New Area under the guidance of metallurgical process en-gineering,laying a solid foundation for the optimization of the static structural framework of physical space and dy-namic running path,trajectories and time-space boundaries.In order to implement the principle of dynamic and pre-cise design,a series of digital technologies are used to build factory database platform,and integration planning schedule,system of whole processes dynamic scheduling,whole process digitalization,equipment intelligent opera-tion and maintenance,and energy fine management system in the cyberspace.Through the mutual mapping,real-time interaction and efficient collaboration of the human,machine,material,method and environment in the cyber-space and the physical space,the resource allocation and operation in the cyber-physical system can respond on de-mand,quickly iterate and dynamically optimize,so as to solve the complexity and uncertainty problems in the process of production,manufacturing,and energy dissipation,then the material flow can be matched and equalized dynamically,stably and equably over a long period of time,the overall running time of the whole process and the en-ergy consumption of the process can be minimized.Tangsteel New Area has contributed a green smart steel plant to the industrial upgrading of the metallurgical industry and the development of new quality productivity.

dynamic and accurate designcyber-physical systemintegration planning schedulewhole processes dy-namic schedulingwhole process digitalizationequipment intelligent operation and maintenanceenergy fine man-agement

王新东、李晓刚、巩鹏辉、王映红、张雪松

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河钢集团有限公司,河北石家庄 050023

唐山钢铁集团有限责任公司信息自动化部,河北唐山 063000

动态精准设计 信息物理系统 一体化计划排程 全流程实时动态调度 全流程工艺数字化 设备智能化运维 能源精细化管控

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(12)