首页|基于预定和预测相结合的钢水温度在线调控系统

基于预定和预测相结合的钢水温度在线调控系统

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炼钢厂钢水温度控制对生产节奏、铸坯质量和能源成本等具有重要影响,而目前主流的钢水温度调控研究主要集中在单体工序内,缺少流程上衔接匹配的考虑.为了从流程上实现炼钢厂钢水温度的精准控制,在对钢水温度影响因素和钢包热状态分析研究的基础上,分别建立基于案例推理方法的钢水温度预定模型和基于Kmeans-BPNN和钢包热状态补正的钢水温度预测模型,对转炉至连铸过程中各关键工序节点进行钢水温度预定和预测.在预定和预测相结合的基础上,建立炼钢厂钢水温度在线调控系统,并将该系统与炼钢厂动态调度系统相集成,在生产过程中提供精确的钢水温度推荐和感知.在唐钢新区炼钢厂应用结果显示,系统优化了目标钢水温度,提高了钢水温度预测的命中率,优化了炼钢厂的生产调度,减少了钢水温度波动,转炉终点至RH精炼开始过程的钢水温降由44.8 ℃降低至37.4 ℃,RH精炼结束至连铸开浇过程的钢水温降由23.2 ℃降低至21.7 ℃,实现了钢水温度的精准控制,同时为优化生产过程调度提供了温度层面的决策支撑.
Online control system for molten steel temperature based on combination of presetting and prediction
The temperature control of molten steel in steelmaking plant has a significant impact on production rhythm,casting blank quality,and energy costs.However,the current mainstream research on molten steel tem-perature control mainly focuses on single process,lacking consideration for process linkage and matching.To achieve precise control of molten steel temperature throughout the steelmaking process,based on investigating the factors influencing molten steel temperature and analyzing ladle thermal conditions,a case-based reasoning(CBR)model was developed for molten steel temperature setting,and a prediction model utilizing Kmeans clustering and backpropagation neural networks(BPNN),along with ladle thermal condition corrections,was established for fore-casting molten steel temperatures at critical nodes from the converter to continuous casting.By combining presetting and prediction,an online temperature control system for molten steel in steelmaking plants was constructed and inte-grated with the dynamic scheduling system of the steel plant.This system provides accurate recommendations and monitoring of molten steel temperatures during production.Application results in Tangshan Iron and Steel New Ar-ea Steelmaking Plant show that the system optimizes target molten steel temperatures,improves the accuracy of temperature predictions,optimizes production scheduling,and reduces fluctuations in molten steel temperatures.Specifically,the temperature drop from the end of converter smelting to the start of RH refining decreases from 44.8 ℃ to 37.4 ℃,and the temperature drop from the end of RH refining to the start of continuous casting decrea-ses from 23.2 ℃ to 21.7 ℃,achieving precise control of molten steel temperature,while providing temperature lev-el decision support for optimizing production process scheduling.

steelmaking plantmolten steel temperaturepredictionladle thermal conditiononline control

贺东风、李晓龙、郭旺、郭园征、冯凯、杨日辉、杜程亮、张立东

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北京科技大学冶金与生态工程学院,北京 100083

唐山钢铁集团有限责任公司,河北唐山 063000

炼钢厂 钢水温度 预测 钢包热状态 在线调控

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(12)