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冶金制造流程连续化程度计算方法辨析

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由于冶金流程动态运行具有复杂性、协同性、整体性等特征,使得以工序或设备为对象的评价方法难以分析流程总体运行状态.殷瑞钰院士从开放动态系统整体运行的观点出发,以"时间"作为分析的基本参数,提出表征流程动态运行的关键性指标——连续化程度.为了在理论层面研究基于冶金流程实际生产数据的连续化程度统计计算和提升方法,提出连续化程度的图形化表征方法,并针对行业内基于时间序平均和批次平均2种连续化程度统计方法进行数学解析和推导.研究结果表明,当各批次产品物质流的总运行时间恒等时,2种计算方法等价;当总运行时间不恒等时,基于时间序平均的连续化程度统计方法更加符合连续化程度的统计学结果,连续化程度与主要影响因素的关系更加确定、且能转化为线性关系,更加适用于对实际生产线连续化程度的分析.各批次产品物质流总运行时间的差异性,即实际生产中的产品规格或工艺路径的多样性,是流程连续化程度的重要影响因素.物质流总运行时间的差异性越小,流程连续化程度越高.
Analysis on calculation method of continuity degree for metallurgical manufacturing process
Due to the complexity,synergy,and integrity of the dynamic operation of metallurgical processes,it is diffi-cult for evaluation methods based on processes or equipment to analyze the overall operational status of the process.Academician YIN Ruiyu,starting from the perspective of the overall operation of open dynamic systems,uses"time"as the basic parameter for analysis and proposes a key indicator to characterize the dynamic operation of processes-the continuity degree.To study the statistical calculation and improvement methods of continuity degree based on actual production data from metallurgical processes,a graphical representation method for the continuity degree was proposed.Mathematical analysis and derivation were conducted for the two statistical methods of continuity degree based on time-order average and batch average within the industry.The results show that when the total running time of the material flow of each batch of products is constant,the two calculation methods are equivalent.When the total running time is not constant,the continuity degree statistical method based on time order average is more in line with the statistical results of continuity degree,and its relationship with the main influencing factors is more deter-mined and can be transformed into a linear relationship.It is more suitable for analyzing the continuity degree of ac-tual production lines.The difference in the total running time of material flow among batches of products,that is the diversity of product specifications or process paths in actual production,is an important factor affecting the degree of process continuity.The smaller the difference in total running time of material flow,the higher the degree of process continuity.

metallurgical processcontinuity degreecalculation methodgraphictime order

冯凯、徐安军、贺东风

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北京科技大学冶金与生态工程学院,北京 100083

冶金流程 连续化程度 计算方法 图形化 时间序

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(12)